Last Modified: 01-30-2024 |
6.11:8.1.0 |
Doc ID: RM100000001HIKF |
Model Year Start: 2019 |
Model: RAV4 |
Prod Date Range: [02/2019 - 10/2019] |
Title: BRAKE SYSTEM (OTHER): BRAKE PEDAL (w/o Vacuum Brake Booster): REMOVAL; 2019 MY RAV4 RAV4 HV [02/2019 - 10/2019] |
REMOVAL
CAUTION / NOTICE / HINT
The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during brake pedal support assembly removal/installation are shown below.
Necessary Procedures After Parts Removed/Installed/Replaced (for HV Model)
Replaced Part or Performed Procedure
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Necessary Procedure
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Effect/Inoperative Function when Necessary Procedure not Performed
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Link
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Auxiliary battery terminal is disconnected/reconnected
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Perform steering sensor zero point calibration
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Lane control system
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Parking support brake system (for HV model)*
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Pre-collision system
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Lighting system (EXT)(w/ AFS)
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Memorize steering angle neutral point
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Parking assist monitor system
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Panoramic view monitor system (for HV model)
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Reset back door close position
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Power back door system (for HV model)
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Back door lock initialization
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Power door lock control system
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Replacement of brake pedal support assembly
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Clear the zero point calibration data and stored linear solenoid valve calibration data
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Perform initialization and calibration of the linear solenoid valve
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Perform yaw rate and acceleration sensor zero point calibration
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DTCs are stored
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ABS warning light illuminates
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Brake warning light / yellow (minor malfunction) illuminates
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Slip indicator light illuminates
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VSC disabled or malfunctions
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NOTICE:
After the ignition switch is turned off, the radio and display receiver assembly records various types of memory and settings. As a result, after turning the ignition switch off, be sure to wait for the time specified in the following table before disconnecting the cable from the negative (-) auxiliary battery terminal.
Waiting Time before Disconnecting Cable from Negative (-) Auxiliary Battery Terminal
System Name
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See Procedure
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Vehicle enrolled in Toyota Entune system or safety connect system
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6 minutes
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Vehicle not enrolled in Toyota Entune system and safety connect system
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1 minute
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PROCEDURE
1. PRECAUTION
CAUTION:
Be sure to read precaution thoroughly before servicing.
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w/ Occupant Classification System:
Click here
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w/o Occupant Classification System:
Click here
NOTICE:
After turning the ignition switch off, waiting time may be required before disconnecting the cable from the negative (-) auxiliary battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) auxiliary battery terminal notices before proceeding with work.
Click here
2. REMOVE LOWER NO. 1 INSTRUMENT PANEL AIRBAG ASSEMBLY
Click here
3. REMOVE NO. 1 AIR DUCT (for TMC Made)
Click here
4. REMOVE NO. 2 AIR DUCT SUB-ASSEMBLY (for TMMC Made)
Click here
5. REMOVE BRAKE PEDAL STROKE SENSOR ASSEMBLY
Click here
6. REMOVE STOP LIGHT SWITCH ASSEMBLY
Click here
7. REMOVE STOP LIGHT SWITCH MOUNTING ADJUSTER
Click here
8. DISCONNECT BRAKE PEDAL SUPPORT ASSEMBLY
(a) Disengage the 2 clamps.
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(b) Remove the bolt and disconnect the brake pedal support assembly from the instrument panel reinforcement assembly.
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9. REMOVE BRAKE PEDAL RETURN SPRING
(a) Remove the brake pedal return spring from the brake pedal support assembly.
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10. REMOVE PUSH ROD PIN
(a) Remove the clip and push rod pin.
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11. REMOVE INSTRUMENT PANEL REINFORCEMENT ASSEMBLY WITH AIR CONDITIONING UNIT ASSEMBLY
Click here
12. REMOVE BRAKE PEDAL SUPPORT ASSEMBLY
(a) w/ clip:
(1) Remove the 2 clips from the brake pedal support assembly.
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(b) Remove the 4 nuts and brake pedal support assembly.
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13. REMOVE BRAKE PEDAL PAD
(a) Remove the brake pedal pad from the brake pedal support assembly.
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