Last Modified: 05-08-2025 6.11:8.1.0 Doc ID: RM100000001K1CQ
Model Year Start: 2020 Model: RAV4 Prod Date Range: [10/2019 -           ]
Title: UB80E (AUTOMATIC TRANSMISSION / TRANSAXLE): OIL PUMP: DISASSEMBLY; 2020 - 2025 MY RAV4 [10/2019 -        ]

DISASSEMBLY

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during oil pump with solenoid assembly removal/installation are shown below.

Necessary Procedure After Parts Removed/Installed/Replaced

Replaced Part or Performed Procedure

Necessary Procedure

Effect/Inoperative Function when Necessary Procedure not Performed

Link

Oil pump with solenoid assembly

Check the oil pump with solenoid assembly

Stop and start system

2020 - 2021 MY RAV4 [10/2019 - 12/2021]; STOP AND START: STOP AND START SYSTEM: REGISTRATION 2022 MY RAV4 [12/2021 - 10/2022]; STOP AND START: STOP AND START SYSTEM: REGISTRATION 2023 MY RAV4 [10/2022 - 10/2023]; STOP AND START: STOP AND START SYSTEM: REGISTRATION 2024 - 2025 MY RAV4 [10/2023 -        ]; STOP AND START: STOP AND START SYSTEM: REGISTRATION

PROCEDURE

1. REMOVE CLUTCH DRUM OIL SEAL RING

(a) Remove the 4 clutch drum oil seal rings from the stator shaft assembly.

NOTICE:

Do not expand the gap of the clutch drum oil seal rings excessively.

*A

w/o Stop and Start System

*B

w/ Stop and Start System

2. REMOVE OIL STRAINER ASSEMBLY

(a) Using a T30 "TORX" socket wrench, remove the 2 "TORX" bolts and oil strainer assembly from the front oil pump cover sub-assembly.

*A

w/o Stop and Start System

*B

w/ Stop and Start System

3. REMOVE TRANSMISSION WIRE (OIL PUMP WITH SOLENOID ASSEMBLY) (w/ Stop And Start System)

(a) Disconnect the connector to remove the transmission wire (oil pump with solenoid assembly).

4. REMOVE OIL PUMP WITH SOLENOID ASSEMBLY (w/ Stop And Start System)

(a) Remove the bolt, clamp and oil pump with solenoid assembly from the front oil pump cover sub-assembly.

5. REMOVE STATOR SHAFT ASSEMBLY

(a) Remove the 5 bolts and stator shaft assembly from the front oil pump body.

6. REMOVE FRONT OIL PUMP DRIVE GEAR

(a) Remove the front oil pump drive gear from the front oil pump body.

7. REMOVE FRONT OIL PUMP DRIVEN GEAR

(a) Remove the front oil pump driven gear from the front oil pump body.

8. REMOVE FRONT OIL PUMP BODY

(a) Remove the front oil pump body from the front oil pump cover sub-assembly.

9. REMOVE RING PIN

(a) Remove the 2 ring pins from the front oil pump cover sub-assembly.