UB80F (AUTOMATIC TRANSMISSION / TRANSAXLE): OIL COOLER: INSTALLATION; 2020 - 2024 MY RAV4 [10/2019

Last Modified: 01-30-2024	6.11:8.1.0	Doc ID: RM100000001K1DA
Model Year Start: 2020	Model: RAV4	Prod Date Range: [10/2019 - ]
Title: UB80F (AUTOMATIC TRANSMISSION / TRANSAXLE): OIL COOLER: INSTALLATION; 2020 - 2024 MY RAV4 [10/2019 - ]

INSTALLATION

PROCEDURE

1. INSTALL TRANSMISSION OIL COOLER

(a) Temporarily install the transmission oil cooler to the automatic transaxle case sub-assembly with the bolt (A).

(b) Install the bolt (B).

Torque:

13.5 N·m {138 kgf·cm, 10 ft·lbf}

Torque:

13.5 N·m {138 kgf·cm, 10 ft·lbf}

(d) Tighten the bolt (A) to install the transmission oil cooler.

Torque:

13.5 N·m {138 kgf·cm, 10 ft·lbf}

2. CONNECT WATER BY-PASS HOSE ASSEMBLY

(a) Connect the water by-pass hose assembly to the transmission oil cooler and slide the clip to secure it.

*a	2 to 7 mm (0.0787 to 0.276 in.)	*b	Paint Mark
*c	90° (Claw of Clip Location)	-	-

NOTICE:

Make sure to slide the water by-pass hose assembly until it contacts the hose stopper of the transmission oil cooler.
Make sure to align the paint mark of the water by-pass hose assembly with the paint mark of the transmission oil cooler.
Make sure that the claws of the clip are within the location shown in the illustration.

3. CONNECT NO. 1 WATER BY-PASS HOSE

(a) Connect the No. 1 water by-pass hose to the transmission oil cooler and slide the clip to secure it.

*a	2 to 7 mm (0.0787 to 0.276 in.)	*b	Paint Mark
*c	90° (Claw of Clip Location)	-	-

NOTICE:

Make sure to slide the No. 1 water by-pass hose until it contacts the hose stopper of the transmission oil cooler.
Make sure to align the paint mark of the No. 1 water by-pass hose with the paint mark of the transmission oil cooler.
Make sure that the claws of the clip are within the location shown in the illustration.

(b) Engage the 3 clamps to install the transmission breather clamp.

4. INSTALL NO. 1 OIL COOLER TUBE SUB-ASSEMBLY WITHOUT HOSE

(a) Install the inlet No. 1 oil cooler hose, inlet No. 2 oil cooler hose, outlet No. 1 oil cooler hose and outlet No. 2 oil cooler hose to the No. 1 oil cooler tube sub-assembly without hose and slide the 4 clips to secure them.

*1	No. 1 Oil Cooler Tube Sub-assembly without Hose	*2	Inlet No. 1 Oil Cooler Hose
*3	Inlet No. 2 Oil Cooler Hose	*4	Outlet No. 1 Oil Cooler Hose
*5	Outlet No. 2 Oil Cooler Hose	-	-
*a	2 to 7 mm (0.0787 to 0.276 in.)	*b	45° (Claw of Clip Location)
*c	0 to 3 mm (0 to 0.118 in.)	*d	135° (Claw of Clip Location)

NOTICE:

Make sure to slide the inlet No. 1 oil cooler hose, inlet No. 2 oil cooler hose, outlet No. 1 oil cooler hose and outlet No. 2 oil cooler hose until each contacts the hose stopper of the No. 1 oil cooler tube sub-assembly without hose.
Make sure that the claws of each clip are within the location shown in the illustration.

(b) Connect the outlet No. 2 oil cooler hose to the transmission oil cooler and slide the clip to secure it.

NOTICE:

Make sure to slide the outlet No. 2 oil cooler hose until it contacts the hose stopper of the transmission oil cooler.
Make sure to align the paint mark of the outlet No. 2 oil cooler hose with the paint mark of the transmission oil cooler.
Make sure that the claws of the clip are within the location shown in the illustration.

*a	0 to 3 mm (0 to 0.118 in.)
*b	2 to 7 mm (0.0787 to 0.276 in.)
*c	Paint Mark
*d	45° (Claw of Clip Location)

NOTICE:

Make sure to slide the inlet No. 2 oil cooler hose until it contacts the hose stopper of the transmission oil cooler.
Make sure to align the paint mark of the inlet No. 2 oil cooler hose with the paint mark of the transmission oil cooler.
Make sure that the claws of the clip are within the location shown in the illustration.

*a	0 to 3 mm (0 to 0.118 in.)
*b	2 to 7 mm (0.0787 to 0.276 in.)
*c	Paint Mark
*d	45° (Claw of Clip Location)

(d) Temporarily install the No. 1 oil cooler tube sub-assembly without hose to the automatic transaxle case sub-assembly with the 2 bolts.

(e) Using SST, tighten the bolt (A).

SST: 09961-00950

Torque:

Specified tightening torque :

13.5 N·m {138 kgf·cm, 10 ft·lbf}

HINT:

Calculate the torque wrench reading when changing the fulcrum length of the torque wrench.
Click here
When using SST (fulcrum length of 150 mm (5.91 in.)) + torque wrench (fulcrum length of 162 mm (6.38 in.)):
7.0 N*m (71 kgf*cm, 62 in.*lbf)

*a	Torque Wrench Fulcrum Length
*b	Bolt (A)
*c	Bolt (B)

(f) Tighten the bolt (B).

Torque:

13.5 N·m {138 kgf·cm, 10 ft·lbf}

5. CONNECT INLET NO. 1 OIL COOLER HOSE

(a) Connect the inlet No. 1 oil cooler hose to the No. 1 oil cooler outlet tube sub-assembly and slide the clip to secure it.

NOTICE:

Make sure to slide the inlet No. 1 oil cooler hose until it contacts the hose stopper of the No. 1 oil cooler outlet tube sub-assembly.

*a	0 to 3 mm (0 to 0.118 in.)
*b	2 to 7 mm (0.0787 to 0.276 in.)

6. CONNECT OUTLET NO. 1 OIL COOLER HOSE

(a) Connect the outlet No. 1 oil cooler hose to the oil cooler union sub-assembly and slide the clip to secure it.

NOTICE:

Make sure to slide the outlet No. 1 oil cooler hose until it contacts the hose stopper of the oil cooler union sub-assembly.
Make sure that the paint mark of the outlet No. 1 oil cooler hose is within the location shown in the illustration.

*a	0 to 3 mm (0 to 0.118 in.)
*b	2 to 7 mm (0.0787 to 0.276 in.)
*c	Paint Mark (Left Side of Vehicle)
*d	30° (Paint Mark Location)

7. INSTALL BATTERY CLAMP SUB-ASSEMBLY

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8. INSTALL ECM

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9. INSTALL BATTERY

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10. ADD ENGINE COOLANT

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11. ADJUST AUTOMATIC TRANSAXLE FLUID

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12. INSPECT FOR OIL LEAK

13. INSPECT FOR COOLANT LEAK

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14. INSTALL FRONT FENDER APRON SEAL LH

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15. INSTALL NO. 2 ENGINE UNDER COVER ASSEMBLY

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16. INSTALL NO. 1 ENGINE UNDER COVER

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17. INSTALL FRONT FENDER FRONT SPLASH SHIELD RH

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18. INSTALL FRONT FENDER FRONT SPLASH SHIELD LH

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