Last Modified: 01-30-2024 6.11:8.1.0 Doc ID: RM100000001L2ED
Model Year Start: 2020 Model: RAV4 HV Prod Date Range: [10/2019 - 08/2020]
Title: Q610 (HYBRID TRANSMISSION / TRANSAXLE): HYBRID TRANSAXLE FLUID: ON-VEHICLE INSPECTION; 2020 MY RAV4 HV [10/2019 - 08/2020]

ON-VEHICLE INSPECTION

CAUTION / NOTICE / HINT

NOTICE:

For the hybrid transaxle fluid, use Toyota Genuine ATF WS.

Using transmission fluid other than the above type may cause abnormal noise or vibration, or ultimately damage the transmission of your vehicle.

PROCEDURE

1. REMOVE NO. 1 FLOOR UNDER COVER (w/ No. 1 Floor Under Cover)

Click here 2019 - 2020 MY RAV4 HV [02/2019 - 06/2020]; REAR SUSPENSION: REAR SUSPENSION MEMBER (for HV Model AWD): REMOVAL+ 2020 MY RAV4 HV [06/2020 - 08/2020]; REAR SUSPENSION: REAR SUSPENSION MEMBER (for HV Model AWD): REMOVAL+

2. INSPECT HYBRID TRANSAXLE FLUID

(a) Make sure that the vehicle will remain level, and lift the vehicle.

(b) Using a 10 mm union nut wrench and 10 mm straight hexagon, remove the filler plug and gasket from the rear traction motor with transaxle assembly.

*1

10 mm Union Nut Wrench

*2

10 mm Straight Hexagon

(c) Check that the hybrid transaxle fluid level is between 0 to 5 mm (0 to 0.196 in.) from the bottom lip of the filler plug opening. (If the hybrid transaxle fluid level is too low, return to the Add Hybrid Transaxle Fluid procedure.)

NOTICE:

  • Stop the vehicle on a level surface.
  • Be sure to directly check that the hybrid transaxle fluid level is within the specified range.
  • An insufficient or excessive amount of hybrid transaxle fluid may damage the rear traction motor with transaxle assembly.
  • If the hybrid transaxle fluid was replaced or hybrid transaxle fluid was added, make sure to recheck the hybrid transaxle fluid level after driving the vehicle.

*1

Filler Plug

*a

0 to 5 mm (0 to 0.196 in.)

(d) Check for leaks if the hybrid transaxle fluid level is low. (If there are no hybrid transaxle fluid leaks but the amount of the hybrid transaxle fluid is insufficient, add hybrid transaxle fluid.)

Click here 2020 MY RAV4 HV [10/2019 - 08/2020]; Q610 (HYBRID TRANSMISSION / TRANSAXLE): HYBRID TRANSAXLE FLUID: ADJUSTMENT+

(e) Using a 10 mm union nut wrench and 10 mm straight hexagon, install the filler plug and a new gasket to the rear traction motor with transaxle assembly.

Torque:

Specified tightening torque :

39 N·m {398 kgf·cm, 29 ft·lbf}

HINT:

  • Calculate the torque wrench reading when changing the fulcrum length of the torque wrench.

    Click here 2019 - 2024 MY RAV4 RAV4 HV [11/2018 -        ]; INTRODUCTION: REPAIR INSTRUCTION: PRECAUTION

  • When using a union nut wrench (fulcrum length of 22 mm (0.8661 in.)) + torque wrench (fulcrum length of 180 mm (7.0866 in.)): 34.8 N*m (355 kgf*cm, 26 ft.*lbf)

*1

10 mm Union Nut Wrench

*2

10 mm Straight Hexagon

*a

Torque Wrench Fulcrum Length

3. INSPECT FOR HYBRID TRANSAXLE FLUID LEAK

4. INSTALL NO. 1 FLOOR UNDER COVER (w/ No. 1 Floor Under Cover)

Click here 2019 - 2020 MY RAV4 HV [02/2019 - 06/2020]; REAR SUSPENSION: REAR SUSPENSION MEMBER (for HV Model AWD): INSTALLATION+ 2020 - 2021 MY RAV4 HV [06/2020 - 12/2021]; REAR SUSPENSION: REAR SUSPENSION MEMBER (for HV Model AWD): INSTALLATION+