| Last Modified: 01-30-2024 | 6.11:8.1.0 | Doc ID: RM100000001LS6M |
| Model Year Start: 2020 | Model: RAV4 | Prod Date Range: [10/2019 - 08/2020] |
| Title: INTERIOR PANELS / TRIM: INSTRUMENT PANEL SAFETY PAD: REMOVAL; 2020 MY RAV4 RAV4 HV [10/2019 - 08/2020] | ||
REMOVAL
CAUTION / NOTICE / HINT
The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed, installed or replaced during the instrument panel safety pad assembly removal/installation are shown below.
Necessary Procedure After Parts Removed/Installed/Replaced (for HV Model)
|
Replacement Part or Procedure |
Necessary Procedures |
Effect/Inoperative Function When Necessary Procedures not Performed |
Link |
|---|---|---|---|
|
*: When performing learning using the Techstream.
Click here
|
|||
|
Disconnect cable from negative (-) auxiliary battery terminal |
Perform steering sensor zero point calibration |
Lane control system |
|
|
Parking support brake system (for HV model)* |
|||
|
Pre-collision system |
|||
|
Lighting system (EXT)(w/ AFS) |
|||
|
Memorize steering angle neutral point |
Parking assist monitor system |
|
|
|
Panoramic view monitor system (for HV model) |
|
||
|
Reset back door close position |
Power back door system (for HV model) |
|
|
|
Back door lock initialization |
Power door lock control system |
|
|
NOTICE:
After the ignition switch is turned off, the radio and display receiver assembly records various types of memory and settings. As a result, after turning the ignition switch off, be sure to wait for the time specified in the following table before disconnecting the cable from the negative (-) auxiliary battery terminal.
Waiting Time before Disconnecting Cable from Negative (-) Auxiliary Battery Terminal
|
System Name |
See Procedure |
|---|---|
|
Vehicle enrolled in Toyota Audio Multimedia system or safety connect system |
6 minutes |
|
Vehicle not enrolled in Toyota Audio Multimedia system and safety connect system |
1 minute |
Necessary Procedure After Parts Removed/Installed/Replaced (for Gasoline Model)
|
Replacement Part or Procedure |
Necessary Procedures |
Effect/Inoperative Function When Necessary Procedures not Performed |
Link |
|---|---|---|---|
|
*: When performing learning using the Techstream.
Click here
|
|||
|
Disconnect cable from negative (-) auxiliary battery terminal |
Drive the vehicle until stop and start control is permitted (approximately 5 to 60 minutes) |
Stop and start system |
|
|
Perform steering sensor zero point calibration |
Lane control system |
|
|
|
Parking support brake system (for Gasoline model)* |
|||
|
Pre-collision system |
|||
|
Memorize steering angle neutral point |
Parking assist monitor system |
|
|
|
Panoramic view monitor system (for Gasoline model) |
|
||
|
Reset back door close position |
Power back door system (for Gasoline model) |
|
|
|
Back door lock initialization |
Power door lock control system |
|
|
NOTICE:
After the ignition switch is turned off, the radio and display receiver assembly records various types of memory and settings. As a result, after turning the ignition switch off, be sure to wait for the time specified in the following table before disconnecting the cable from the negative (-) auxiliary battery terminal.
Waiting Time before Disconnecting Cable from Negative (-) Auxiliary Battery Terminal
|
System Name |
See Procedure |
|---|---|
|
Vehicle enrolled in Toyota Audio Multimedia system or safety connect system |
6 minutes |
|
Vehicle not enrolled in Toyota Audio Multimedia system and safety connect system |
1 minute |
PROCEDURE
1. TABLE OF BOLT, SCREW, NUT AND CLIP
HINT:
All bolts, screws and clips relevant to installing and removing the instrument panel are shown along with their alphabetic code in the table below.
2. PRECAUTION
CAUTION:
Be sure to read precaution thoroughly before servicing.
-
w/ Occupant Classification System:
Click here
![2019 - 2020 MY RAV4 RAV4 HV [02/2019 - 08/2020]; SUPPLEMENTAL RESTRAINT SYSTEMS: AIRBAG SYSTEM (w/ Occupant Classification System): PRECAUTION](/t3Portal/stylegraphics/info.gif)
-
w/o Occupant Classification System:
Click here
NOTICE:
After turning the ignition switch off, waiting time may be required before disconnecting the cable from the negative (-) auxiliary battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) auxiliary battery terminal notices before proceeding with work.
Click here
3. REMOVE DECK BOARD ASSEMBLY (for HV Model)
Click here
4. REMOVE REAR NO. 2 FLOOR BOARD (for HV Model)
Click here
5. REMOVE BATTERY HOLE COVER (for HV Model)
Click here
6. DISCONNECT CABLE FROM NEGATIVE AUXILIARY BATTERY TERMINAL
(a) Disconnect the cable from the negative (-) auxiliary battery terminal.
-
for A25A-FKS:
Click here
-
for A25A-FXS:
Click here
- Wait at least 90 seconds after disconnecting the cable from the negative (-) auxiliary battery terminal to disable the SRS system.
- If the airbag deploys for any reason, it may cause a serious accident.
NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected.
Click here
7. REMOVE CONSOLE BOX ASSEMBLY
Click here
8. REMOVE CENTER UPPER INSTRUMENT CLUSTER FINISH PANEL
(a) Using moulding remover B, detach the clip.
|
Remove in this Direction |
|
|
Remove in this Direction |
(b) Using moulding remover B, detach the clip as shown in the illustration and remove the center upper instrument cluster finish panel.
9. REMOVE RADIO AND DISPLAY RECEIVER ASSEMBLY WITH BRACKET
Click here
10. REMOVE INSTRUMENT CLUSTER FINISH PANEL GARNISH
(a) Detach the clip and guide and remove the instrument cluster finish panel garnish.
|
|
Remove in this Direction |
11. REMOVE INSTRUMENT CLUSTER FINISH PANEL ASSEMBLY
(a) Place your hand at the position shown in the illustration and detach the claw and guide as shown in the illustration.
|
Place Hand Here |
|
|
Remove in this Direction |
(b) Pull towards the rear of the vehicle to detach the clip and remove the instrument cluster finish panel assembly.
|
|
Remove in this Direction |
12. REMOVE COMBINATION METER ASSEMBLY
Click here
13. REMOVE AIR CONDITIONING CONTROL ASSEMBLY
Click here
14. REMOVE LOWER CENTER INSTRUMENT PANEL FINISH PANEL
|
|
Place Hands Here |
|
|
Remove in this Direction |
(a) Place both hands at the position shown in the illustration and pull in the direction indicated by the arrow to detach the clip and remove the lower center instrument panel finish panel assembly.
(b) Disconnect each connector.
15. REMOVE FRONT DOOR SCUFF PLATE LH
Click here
16. REMOVE COWL SIDE TRIM BOARD LH
|
(a) Remove the cap nut. |
|
(b) Detach the clip and guide and remove the cowl side trim board LH.
|
|
Remove in this Direction |
17. REMOVE NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY
(a) Remove the 3 screws <A>.
|
Screw <A> |
(b) Detach the claw and guide and lower the No. 1 instrument panel under cover sub-assembly in the direction of the arrow shown in the illustration.
|
|
Remove in this Direction |
(c) w/ Foot Light:
|
(1) Disconnect the connector and detach the clamp. |
|
(2) Detach the claw and remove the DLC3.
(d) w/o Foot Light:
|
(1) Detach the claw and remove the DLC3. HINT: Even if there is no foot light, if there is a connector, disconnect the connector and detach the clamp. |
|
(e) Pull in the direction of the arrow shown in the illustration to detach the guide and remove the No. 1 instrument panel under cover sub-assembly.
|
|
Remove in this Direction |
18. REMOVE FRONT DOOR OPENING TRIM WEATHERSTRIP LH
|
(a) Remove the front door opening trim weatherstrip LH from the area shown in the illustration. |
|
19. REMOVE INSTRUMENT SIDE PANEL LH
(a) Place your hand at the position shown in the illustration and pull in the direction indicated by the arrow to detach the clip.
|
|
Place Hand Here |
|
|
Remove in this Direction |
(b) Pull in the direction indicated by the arrow shown in the illustration to detach the guide and remove the instrument side panel LH.
|
|
Remove in this Direction |
20. REMOVE HOOD LOCK CONTROL LEVER SUB-ASSEMBLY
(a) Detach the claw in the direction (1) indicated by the arrow shown in the illustration.
|
|
Remove in this Direction (1) |
|
Remove in this Direction (2) |
(b) Detach the guide in the direction (2) indicated by the arrow shown in the illustration and remove the hood lock control lever sub-assembly.
21. REMOVE FUEL LID LOCK OPEN LEVER SUB-ASSEMBLY (for Gasoline Model)
|
|
Remove in this Direction (1) |
|
|
Remove in this Direction (2) |
(a) Detach the claw in the direction (1) indicated by the arrow shown in the illustration.
(b) Detach the guide in the direction (2) indicated by the arrow shown in the illustration and remove the fuel lid lock open lever sub-assembly.
22. REMOVE FUSE BOX OPENING COVER
(a) Remove the bolt <B>.
|
|
Bolt <B> |
(b) Pull in the direction indicated by the arrow to detach the clip.
|
|
Remove in this Direction |
|
(c) Disconnect each connector. |
|
(d) Detach the clamp and remove the fuse box opening cover.
(e) for HV Model:
Disconnect the connector.
23. REMOVE LOWER INSTRUMENT PANEL FINISH PANEL ASSEMBLY
(a) Place your hand at the position shown in the illustration and pull in the direction indicated by the arrow to detach the clip and remove the lower instrument panel finish panel assembly.
|
|
Place Hand Here |
|
|
Remove in this Direction |
(b) w/ Smart Key System:
Disconnect the connector.
24. REMOVE LOWER NO. 1 INSTRUMENT PANEL AIRBAG ASSEMBLY
Click here
25. REMOVE FRONT PILLAR GARNISH LH
Click here
26. REMOVE NO. 1 SPEAKER HOLE COVER
(a) Lift up the part in the removal direction shown in the illustration to detach the clip.
|
|
Place Hand Here |
|
|
Remove in this Direction |
(b) Pull in the direction of the arrow shown in the illustration to detach the guide and remove the No. 1 speaker hole cover.
|
|
Remove in this Direction |
27. REMOVE FRONT NO. 2 SPEAKER ASSEMBLY
Click here
28. REMOVE FRONT DOOR OPENING TRIM WEATHERSTRIP RH
|
(a) Remove the front door opening trim weatherstrip RH from the area shown in the illustration. |
|
29. REMOVE FRONT DOOR SCUFF PLATE RH
HINT:
Use the same procedure described for the LH side.
Click here
30. REMOVE COWL SIDE TRIM BOARD RH
|
(a) Remove the cap nut. |
|
(b) Detach the clip and guide and remove the cowl side trim board RH.
|
|
Remove in this Direction |
31. REMOVE NO. 2 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY
(a) Detach the claw and lower the No. 2 instrument panel under cover sub-assembly in the direction of the arrow shown in the illustration.
|
|
Remove in this Direction |
(b) w/ Foot light:
Disconnect the connector and detach the clamp.
HINT:
Even if there is no foot light, if there is a connector, disconnect the connector and detach the clamp.
(c) Pull in the direction of the arrow shown in the illustration to detach the guide and remove the No. 2 instrument panel under cover sub-assembly.
|
|
Remove in this Direction |
32. REMOVE GLOVE COMPARTMENT DOOR ASSEMBLY
(a) Detach the claw and remove the glove compartment door stopper sub-assembly.
|
*1 |
Glove Compartment Door Stopper Sub-assembly |
|
*a |
Stopper |
|
|
Remove in this Direction |
(b) Slightly bend the stoppers (A) and (B) in the directions indicated by the arrows in the illustration and open the glove compartment door assembly until the stoppers are released.
(c) Assembly position the glove compartment door assembly, pull it horizontally in the direction indicated by the arrow to detach the hinge and remove the glove compartment door assembly.
|
*a |
Closed Position |
|
*b |
Assembly Position |
|
|
Remove in this Direction |
NOTICE:
Pulling the glove compartment door assembly upward to remove it causes the hinges to deform. Be sure to pull out the glove compartment door assembly horizontally.
33. REMOVE LOWER NO. 2 INSTRUMENT PANEL FINISH PANEL
(a) Remove the 3 screws <A> and 2 bolts <B>.
|
|
Bolt <B> |
|
Screw <A> |
(b) Detach the clip and remove the lower No. 2 instrument panel finish panel.
|
|
Remove in this Direction |
34. REMOVE NO. 2 INSTRUMENT CLUSTER FINISH PANEL GARNISH
(a) Place your hand in the gap, and then, while pulling in the direction indicated by the arrow shown in the illustration, detach the clip in the order shown in the illustration and remove the No. 2 instrument cluster finish panel garnish.
|
|
Place Hand Here |
|
|
Remove in this Direction |
35. REMOVE INSTRUMENT SIDE PANEL RH
(a) Place your hand at the position shown in the illustration and pull in the direction indicated by the arrow to detach the clip.
|
|
Place Hand Here |
|
|
Remove in this Direction |
(b) Pull in the direction indicated by the arrow shown in the illustration to detach the guide and remove the instrument side panel RH.
|
|
Remove in this Direction |
36. REMOVE FRONT PILLAR GARNISH RH
HINT:
Use the same procedure described for the LH side.
Click here
37. REMOVE NO. 2 SPEAKER HOLE COVER
(a) Lift up the part in the removal direction shown in the illustration to detach the clip.
|
|
Place Hand Here |
|
|
Remove in this Direction |
(b) Pull in the direction of the arrow shown in the illustration to detach the guide and remove the No. 2 speaker hole cover.
|
|
Remove in this Direction |
38. REMOVE FRONT NO. 2 SPEAKER ASSEMBLY
HINT:
Use the same procedure described for the other side.
39. REMOVE HAZARD WARNING SIGNAL SWITCH ASSEMBLY
Click here
40. REMOVE LOWER STEERING COLUMN COVER
Click here
41. REMOVE INSTRUMENT PANEL SAFETY PAD ASSEMBLY
(a) Pull and slide the lock slider as shown to release the connector lock and disconnect the passenger airbag connector.
NOTICE:
When handling the passenger airbag connector, take care not to damage the airbag wire harness.
|
*A |
for Dual Type |
*B |
for Single Type |
|
*a |
Lock Slider |
- |
- |
|
|
Slide in this Direction |
- |
- |
|
(b) Disconnect the connector and detach the guide. |
|
(c) Remove the 2 bolts <C>.
|
|
Bolt <C> |
|
(d) Disconnect each connector. |
|
|
(e) w/ Interior Illumination: Disconnect the connector. |
|
|
(f) Remove the 2 nuts and steering column assembly from the instrument panel reinforcement assembly. |
|
|
(g) for Automatic Air Conditioning System: Detach the claw and remove the cooler (room temp. sensor) thermistor. |
|
(h) Detach the clamp.
(i) Remove the 2 clips <D>.
(j) Remove the 5 bolts <B> and nut <E>.
|
|
Bolt <B> |
|
Nut <E> |
|
Clip <D> |
- |
- |
(k) Pull in the direction indicated by the arrow shown in the illustration and detach the guide and remove the instrument panel safety pad assembly.
|
|
Remove in this Direction |
- |
- |
|
|