| Last Modified: 05-08-2025 | 6.11:8.1.0 | Doc ID: RM100000001OE5X |
| Model Year Start: 2020 | Model: RAV4 HV | Prod Date Range: [06/2020 - ] |
| Title: HYBRID / BATTERY CONTROL: BATTERY ECU (for LITHIUM-ION BATTERY): INSTALLATION; 2020 - 2025 MY RAV4 HV [06/2020 - ] | ||
INSTALLATION
PROCEDURE
1. INSTALL BATTERY ECU ASSEMBLY
CAUTION:
Be sure to wear insulated gloves and protective goggles.
(a) Install the battery ECU assembly to the HV battery with the 3 nuts.
Torque:
7.5 N·m {76 kgf·cm, 66 in·lbf}
NOTICE:
-
Check color of the label.
*a
Black Label
- If the battery ECU assembly has been struck or dropped, replace it.
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(b) Connect the 3 battery ECU assembly connectors and move the lock lever to lock them. NOTICE: Make sure that the connectors are connected securely. |
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(c) Engage the clamp.
2. INSTALL NO. 1 HV BATTERY HOSE
CAUTION:
Be sure to wear insulated gloves and protective goggles.
(a) Engage the 2 claws to install the No. 1 HV battery hose to the HV battery.
(b) Install the 2 clips.
3. INSTALL UPPER HV BATTERY COVER SUB-ASSEMBLY
CAUTION:
Be sure to wear insulated gloves and protective goggles.
(a) Install the upper HV battery cover sub-assembly to the HV battery with the 5 bolts and 6 nuts.
Torque:
7.5 N·m {76 kgf·cm, 66 in·lbf}
4. CONNECT FLOOR WIRE
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![2020 - 2025 MY RAV4 HV [06/2020 - ]; HYBRID / BATTERY CONTROL: HV BATTERY (for LITHIUM-ION BATTERY): INSTALLATION+](/t3Portal/stylegraphics/info.gif)
5. INSTALL NO. 4 HV BATTERY PROTECTOR
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6. CONNECT FLOOR WIRE
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7. INSTALL HYBRID BATTERY HOSE ASSEMBLY
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8. INSTALL NO. 1 HV BATTERY COVER PANEL RH
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9. INSTALL REAR SEAT CUSHION LEG SUB-ASSEMBLY
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10. INSTALL BATTERY SERVICE COVER BOARD
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11. INSTALL NO. 2 BATTERY SERVICE COVER BOARD
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12. INSTALL REAR DOOR SCUFF PLATE RH
HINT:
Use the same procedure as for the LH side.
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13. INSTALL NO. 3 BATTERY SERVICE COVER BOARD
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14. INSTALL REAR DOOR SCUFF PLATE LH
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15. INSTALL NO. 1 INDOOR ELECTRICAL KEY ANTENNA ASSEMBLY
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16. INSTALL REAR SEAT CUSHION LOCK HOOK
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17. INSTALL BENCH TYPE REAR SEAT CUSHION ASSEMBLY
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18. INSTALL SERVICE PLUG GRIP
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19. PERFORM INITIALIZATION
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