Last Modified: 01-30-2024 6.11:8.1.0 Doc ID: RM100000001OE6A
Model Year Start: 2020 Model: RAV4 HV Prod Date Range: [06/2020 -           ]
Title: HYBRID / BATTERY CONTROL: FUSE BOX (for LITHIUM-ION BATTERY): INSTALLATION; 2020 - 2024 MY RAV4 HV [06/2020 -        ]

INSTALLATION

PROCEDURE

1. INSTALL HYBRID BATTERY TERMINAL BLOCK

CAUTION:

Be sure to wear insulated gloves and protective goggles.

(a) Engage the claw to install the hybrid battery terminal block to the HV battery.

(b) Connect the hybrid battery terminal block connector.

NOTICE:

Make sure that the connector is connected securely.

2. INSTALL HV BATTERY JUNCTION BLOCK ASSEMBLY

CAUTION:

Be sure to wear insulated gloves and protective goggles.

(a) Install the HV battery junction block assembly to the HV battery with the 4 nuts.

Torque:

7.5 N·m {76 kgf·cm, 66 in·lbf}

NOTICE:

If the HV battery junction block assembly has been struck or dropped, replace it with a new one.

(b) Connect the 2 HV battery junction block assembly connectors.

NOTICE:

Make sure that the connectors are connected securely.

(c) Install the electric vehicle battery plug assembly to the HV battery with the bolt.

Torque:

7.5 N·m {76 kgf·cm, 66 in·lbf}

(d) Connect the hybrid battery terminal block connector.

NOTICE:

Make sure that the connector is connected securely.

(e) Connect the HV battery junction block assembly connector.

NOTICE:

Make sure that the connector is connected securely.

(f) for Type A:

Engage the 2 claws to close the wiring harness protector.

for Type B:

Engage the claw to close the wiring harness protector.

3. CONNECT FLOOR WIRE

Click here 2020 - 2024 MY RAV4 HV [06/2020 -        ]; HYBRID / BATTERY CONTROL: HV BATTERY (for LITHIUM-ION BATTERY): INSTALLATION+

4. CONNECT FLOOR UNDER WIRE

Click here 2020 - 2024 MY RAV4 HV [06/2020 -        ]; HYBRID / BATTERY CONTROL: HV BATTERY (for LITHIUM-ION BATTERY): INSTALLATION+

5. INSTALL NO. 1 HV BATTERY COVER PANEL RH

Click here 2020 - 2024 MY RAV4 HV [06/2020 -        ]; HYBRID / BATTERY CONTROL: HV BATTERY (for LITHIUM-ION BATTERY): INSTALLATION+

6. INSTALL REAR SEAT CUSHION LEG SUB-ASSEMBLY

Click here 2019 - 2024 MY RAV4 HV [11/2018 -        ]; HYBRID / BATTERY CONTROL: BATTERY BLOWER: INSTALLATION+

7. INSTALL BATTERY SERVICE COVER BOARD

Click here 2019 - 2024 MY RAV4 HV [11/2018 -        ]; HYBRID / BATTERY CONTROL: BATTERY BLOWER: INSTALLATION+

8. INSTALL NO. 2 BATTERY SERVICE COVER BOARD

Click here 2019 - 2024 MY RAV4 HV [11/2018 -        ]; HYBRID / BATTERY CONTROL: BATTERY BLOWER: INSTALLATION+

9. INSTALL REAR DOOR SCUFF PLATE RH

HINT:

Use the same procedure as for the LH side.

Click here 2019 - 2020 MY RAV4 RAV4 HV [02/2019 - 08/2020]; INTERIOR PANELS / TRIM: ROOF HEADLINING: INSTALLATION+ 2021 - 2024 MY RAV4 RAV4 HV [08/2020 -        ]; INTERIOR PANELS / TRIM: ROOF HEADLINING: INSTALLATION+

10. INSTALL NO. 3 BATTERY SERVICE COVER BOARD

Click here 2019 - 2024 MY RAV4 HV [11/2018 -        ]; HYBRID / BATTERY CONTROL: BATTERY BLOWER: INSTALLATION+

11. INSTALL REAR DOOR SCUFF PLATE LH

Click here 2019 - 2020 MY RAV4 RAV4 HV [02/2019 - 08/2020]; INTERIOR PANELS / TRIM: ROOF HEADLINING: INSTALLATION+ 2021 - 2024 MY RAV4 RAV4 HV [08/2020 -        ]; INTERIOR PANELS / TRIM: ROOF HEADLINING: INSTALLATION+

12. INSTALL REAR SEAT CUSHION LOCK HOOK

Click here 2019 - 2024 MY RAV4 RAV4 HV [11/2018 -        ]; SEAT: REAR SEAT ASSEMBLY: INSTALLATION+

13. INSTALL BENCH TYPE REAR SEAT CUSHION ASSEMBLY

Click here 2019 - 2024 MY RAV4 RAV4 HV [11/2018 -        ]; SEAT: REAR SEAT ASSEMBLY: INSTALLATION+

14. INSTALL SERVICE PLUG GRIP

Click here 2019 - 2024 MY RAV4 HV [11/2018 -        ]; HYBRID / BATTERY CONTROL: SERVICE PLUG GRIP: INSTALLATION

15. PERFORM INITIALIZATION

Click here 2020 MY RAV4 RAV4 HV [06/2020 - 08/2020]; INTRODUCTION: REPAIR INSTRUCTION: INITIALIZATION 2021 MY RAV4 RAV4 HV [08/2020 - 12/2021]; INTRODUCTION: REPAIR INSTRUCTION: INITIALIZATION 2022 MY RAV4 RAV4 HV [12/2021 - 10/2022]; INTRODUCTION: REPAIR INSTRUCTION: INITIALIZATION 2023 MY RAV4 RAV4 HV [10/2022 - 10/2023]; INTRODUCTION: REPAIR INSTRUCTION: INITIALIZATION 2024 MY RAV4 RAV4 HV [10/2023 -        ]; INTRODUCTION: REPAIR INSTRUCTION: INITIALIZATION