Last Modified: 01-30-2024 6.11:8.1.0 Doc ID: RM100000001PE9F
Model Year Start: 2020 Model: RAV4 HV Prod Date Range: [06/2020 - 08/2020]
Title: HYBRID / BATTERY CONTROL: HYBRID CONTROL SYSTEM (for 2WD with NICKEL METAL HYDRIDE BATTERY): TERMINALS OF ECU; 2020 MY RAV4 HV [06/2020 - 08/2020]

TERMINALS OF ECU

HYBRID VEHICLE CONTROL ECU ASSEMBLY

Terminal No.

(Symbol)

Wiring Color

Terminal Description

Input/Output

Condition

Specified Condition

A29-2 (R) - A30-3 (E1)

LG - W-B

Shift lever position signal

Input

Power switch on (IG), shift lever in R

7.5 to 14 V

Power switch on (IG), shift lever not in R

0 to 1.5 V

A29-3 (DB1) - A30-3 (E1)

W - W-B

Shift lever position signal

Input

Power switch on (IG), shift lever in D or S

7.5 to 14 V

Power switch on (IG), shift lever not in D or S

0 to 1.5 V

A29-4 (HMCH) - A30-3 (E1)

B - W-B

CAN Communication signal

Input/Output

Power switch on (IG)

Pulse generation

(Waveform 2)

A29-5 (MREL) - A30-3 (E1)

W - W-B

Main relay

Output

Power switch on (IG)

11 to 14 V

A29-6 (HSDN) - A30-3 (E1)

G - W-B

MG ECU shutdown signal

Output

Power switch on (READY)

0 to 1.5 V

A29-7 (STP) - A30-3 (E1)

G - W-B

Stop light switch

Input

Brake pedal depressed

11 to 14 V

Brake pedal released

0 to 1.5 V

A29-8 (LIN3) - A30-3 (E1)

L - W-B

LIN communication signal

(A/C inverter, auxiliary battery)

Input/Output

Power switch on (READY)

Pulse generation

A29-11 (+B1) - A30-3 (E1)

R - W-B

Power source

Input

Power switch on (IG)

11 to 14 V

A29-14 (HMCL) - A30-3 (E1)

W - W-B

Communication signal

Input/Output

Power switch on (IG)

Pulse generation

(Waveform 2)

A29-15 (DB2) - A30-3 (E1)

P - W-B

Shift lever position signal

Input

Power switch on (IG), shift lever in D or S

7.5 to 14 V

Power switch on (IG), shift lever not in D or S

0 to 1.5 V

A29-16 (PR) - A30-3 (E1)

R - W-B

Shift lever position signal

Input

Power switch on (IG), shift lever in P or R

7.5 to 14 V

Power switch on (IG), shift lever not in P or R

0 to 1.5 V

A29-18 (PSFT) - A30-3 (E1)

L - W-B

Shift lever position sensor power source

Output

Power switch on (ACC)

7.5 to 14 V

A29-20 (BL) - A30-3 (E1)

LA-BE - W-B

Back-up light relay

Output

Power switch on (IG), shift lever in R

11 to 14 V

A29-24 (VCPA) - A29-37 (EPA)

R - L

Accelerator pedal sensor assembly power source (for VPA)

Output

Power switch on (IG)

4.5 to 5.5 V

A29-26 (VCP2) - A29-25 (EPA2)

SB - P

Accelerator pedal sensor assembly power source (for VPA2)

Output

Power switch on (IG)

4.5 to 5.5 V

A29-28 (P) - A30-3 (E1)

BR - W-B

Shift lever position signal

Input

Power switch on (IG), shift lever in P

7.5 to 14 V

Power switch on (IG), shift lever not in P

0 to 1.5 V

A29-29 (N) - A30-3 (E1)

G - W-B

Shift lever position signal

Input

Power switch on (IG), shift lever in N

7.5 to 14 V

Power switch on (IG), shift lever not in N

0 to 1.5 V

A29-30 (PNB) - A30-3 (E1)

B - W-B

Shift lever position signal

Input

Power switch on (IG), shift lever in P or N

7.5 to 14 V

A29-33 (NIWP) - A30-3 (E1)

W - W-B

Inverter water pump assembly signal

Input

Power switch on (READY)

Pulse generation

(Waveform 1)

A29-34 (IWP) - A30-3 (E1)

L - W-B

Inverter water pump assembly signal

Output

Power switch on (READY)

Pulse generation

(Waveform 1)

A29-36 (VPA) - A29-37 (EPA)

G - L

Accelerator pedal sensor assembly (for accelerator pedal position detection)

Input

Power switch on (IG), accelerator pedal released

0.4 to 1.4 V

Power switch on (IG), engine stopped, shift lever in P, accelerator pedal fully depressed

2.6 to 4.5 V

A29-38 (VPA2) - A29-25 (EPA2)

GR - P

Accelerator pedal sensor assembly (for accelerator pedal sensor malfunction detection)

Input

Power switch on (IG), accelerator pedal released

1.0 to 2.2 V

Power switch on (IG), engine stopped, shift lever in P, accelerator pedal fully depressed

3.4 to 5.3 V

A29-40 (TTA) - A29-39 (ETTA)

GR - W

Transmission fluid temperature sensor

Input

Power switch on (IG), temperature 25°C (77°F)

3.6 to 4.6 V

Power switch on (IG), temperature 60°C (140°F)

2.2 to 3.2 V

A29-46 (MMT) - A29-45 (MMTG)

Y - BE

Motor temperature sensor

Input

Power switch on (IG), temperature 25°C (77°F)

3.6 to 4.6 V

Power switch on (IG), temperature 60°C (140°F)

2.2 to 3.2 V

A29-48 (GMT) - A29-47 (GMTG)

P - V

Generator temperature sensor

Input

Power switch on (IG), temperature 25°C (77°F)

3.6 to 4.6 V

Power switch on (IG), temperature 60°C (140°F)

2.2 to 3.2 V

A30-1 (+B2) - A30-3 (E1)

BE - W-B

Power source

Input

Power switch on (IG)

11 to 14 V

A30-4 (ST2) - A30-3 (E1)

L - W-B

Starter signal

Input

Power switch on (IG)

0 to 1.5 V

A30-7 (INDR) - A30-3 (E1)

LG - W-B

Shift position indicator signal

Input

Power switch on (IG), shift lever in R

0 to 3.2 V

Power switch on (IG), shift lever not in R

11 to 14 V

A30-8 (INDD) - A30-3 (E1)

W - W-B

Shift position indicator signal

Input

Power switch on (IG), shift lever in D

0 to 3.2 V

Power switch on (IG), shift lever not in D

11 to 14 V

A30-11 (SFTD) - A30-3 (E1)

G - W-B

Transmission control

Input

Power switch on (IG), shift lever in S

11 to 14 V

Power switch on (IG), shift lever in (-) or shift paddle switch LH (-) operated

0 to 1.5 V

A30-19 (INDP) - A30-3 (E1)

B - W-B

Shift position indicator signal

Input

Power switch on (IG), shift lever in P

0 to 3.2 V

Power switch on (IG), shift lever not in P

11 to 14 V

A30-20 (INDM) - A30-3 (E1)

LA-Y - W-B

Shift position indicator signal

Input

Power switch on (IG), shift lever in S

0 to 3.2 V

Power switch on (IG), shift lever not in S

11 to 14 V

A30-21 (INDN) - A30-3 (E1)

V - W-B

Shift position indicator signal

Input

Power switch on (IG), shift lever in N

0 to 3.2 V

Power switch on (IG), shift lever not in N

11 to 14 V

A30-24 (SFTU) - A30-3 (E1)

Y - W-B

Transmission control

Input

Power switch on (IG), shift lever in S

11 to 14 V

Power switch on (IG), shift lever in (+) or shift paddle switch RH (+) operated

0 to 1.5 V

A30-25 (M) - A30-3 (E1)

LA-B - W-B

Transmission control

Input

Power switch on (IG), shift lever in S

11 to 14 V

Power switch on (IG), shift lever not in S

0 to 1.5 V

A30-27 (BATT) - A30-3 (E1)

B - W-B

Constant power source

Input

Power switch on (IG)

11 to 14 V

Power switch on (READY)

11 to 15.5 V

A30-29 (ABFS) - A30-3 (E1)

V - W-B

Airbag activation signal

Input

Power switch on (READY)

Pulse generation

(Waveform 5)

A30-33 (EVSW) - A30-3 (E1)

G - W-B

EV mode switch (integration control and panel assembly) signal

Input

Power switch on (IG), EV mode switch (integration control and panel assembly) not operated

11 to 14 V

Power switch on (IG), EV mode switch (integration control and panel assembly) being pushed and held

0 to 1.5 V

A30-37 (SPRT) - A30-3 (E1)

R - W-B

SPORT mode switch (integration control and panel assembly) signal

Input

Power switch on (IG), SPORT mode switch (integration control and panel assembly) not operated

11 to 14 V

Power switch on (IG), SPORT mode switch (integration control and panel assembly) being pushed and held

0 to 1.5 V

A30-38 (NORM) ←→ A30-3 (E1)

SB - W-B

NORMAL mode switch (integration control and panel assembly) signal

Input

Power switch on (IG), NORMAL mode switch (integration control and panel assembly) not operated

11 to 14 V

Power switch on (IG), NORMAL mode switch (integration control and panel assembly) being pushed and held

0 to 1.5 V

A30-44 (IGB) - A30-3 (E1)

GR - W-B

Power source

Input

Power switch on (IG)

11 to 14 V

A31-5 (ILK) - A30-3 (E1)

V - W-B

Interlock switch

Input

Power switch on (IG), service plug grip installed correctly

0 to 1.5 V

Power switch on (IG), service plug grip not installed

11 to 14 V

A31-7 (CA3P) - A30-3 (E1)

G - W-B

CAN communication signal

Input/Output

Power switch on (IG)

Pulse generation

(Waveform 8)

A31-8 (CA1L) - A30-3 (E1)

W - W-B

CAN communication signal

Input/Output

Power switch on (IG)

Pulse generation

(Waveform 6)

A31-13 (SMRG) - A31-12 (E01)

G - W-B

System main relay operation signal

Output

Power switch on (IG)→Power switch on (READY)

Pulse generation

(Waveform 3)

A31-15 (SMRP) - A31-12 (E01)

W - W-B

System main relay operation signal

Output

Power switch on (IG)→Power switch on (READY)

Pulse generation

(Waveform 3)

A31-16 (SMRB) - A31-12 (E01)

GR - W-B

System main relay operation signal

Output

Power switch on (IG)→Power switch on (READY)

Pulse generation

(Waveform 3)

A31-20 (CA3N) - A30-3 (E1)

W - W-B

CAN communication signal

Input/Output

Power switch on (IG)

Pulse generation

(Waveform 8)

A31-21 (CA1H) - A30-3 (E1)

L - W-B

CAN communication signal

Input/Output

Power switch on (IG)

Pulse generation

(Waveform 6)

A31-25 (PLKC) - A30-3 (E1)

BE - W-B

Shift lock release request signal

Output

Power switch on (READY), brake pedal depressed

11 to 14 V

Power switch on (READY), brake pedal released

0 to 1.5 V

A31-28 (ST1-) - A30-3 (E1)

LA-G - W-B

Stop light switch signal

Input

Power switch on (IG), brake pedal depressed

0 to 1.5 V

Power switch on (IG), brake pedal released

11 to 14 V

A31-29 (ACCI) - A30-3 (E1)

P - W-B

ACC relay

Input

Power switch on (ACC)

11 to 14 V

A31-35 (IG2) - A30-3 (E1)

B - W-B

Power source

Input

Power switch on (IG)

11 to 14 V

A31-38 (SI0) - A30-3 (E1)

L - W-B

Battery cooling blower operation signal

Output

Cooling fans operating

Pulse generation

(Waveform 7)

Cooling fans not operating

4.5 to 5.5 V

A31-41 (BTH+) - A30-3 (E1)

LG - W-B

Communication signal from battery voltage sensor to hybrid vehicle control ECU assembly

Input

Power switch on (IG)

Pulse generation

(Waveform 4)

A31-42 (BTH-) - A30-3 (E1)

W - W-B

Communication signal from battery voltage sensor to hybrid vehicle control ECU assembly

Input

Power switch on (IG)

Pulse generation

(Waveform 4)

(a) Oscilloscope waveforms

HINT:

Oscilloscope waveform samples are provided here for informational purposes. Noise and fluttering waveforms have been omitted.

(1) Waveform 1 (Inverter water pump assembly signal)

Item

Content

Terminal

CH1: A29-34 (IWP) - A30-3 (E1)

CH2: A29-33 (NIWP) - A30-3 (E1)

Equipment Setting

5 V/DIV., 20 ms./DIV.

Condition

Power switch on (READY)

HINT:

The duty of the IWP signal and the frequency of the NIWP signal change according to the coolant (for inverter) temperature.

(2) Waveform 2 (MG ECU communication request signal)

Item

Content

Terminal

CH1: A29-4 (HMCH) - A30-3 (E1)

CH2: A29-14 (HMCL) - A30-3 (E1)

Equipment Setting

1 V/DIV., 50 μs./DIV.

Condition

Power switch on (IG)

HINT:

The waveform will vary depending on the content of the digital communication (digital signal).

(3) Waveform 3 (System main relay operation signal)

Item

Content

Terminal

CH1: A31-15 (SMRP) - A31-12 (E01)

CH2: A31-16 (SMRB) - A31-12 (E01)

CH3: A31-13 (SMRG) - A31-12 (E01)

Equipment Setting

10 V/DIV., 200 ms./DIV.

Condition

Power switch on (IG) → Power switch on (READY)

(4) Waveform 4 (Communication signal from battery voltage sensor to hybrid vehicle control ECU assembly)

Item

Content

Terminal

CH1: A31-41 (BTH+) - A30-3 (E1)

CH2: A31-42 (BTH-) - A30-3 (E1)

Equipment Setting

2 V/DIV., 500 μs./DIV.

Condition

Power switch on (IG)

HINT:

The waveform will vary depending on the content of the digital communication (digital signal).

(5) Waveform 5 (Airbag activation signal)

Item

Content

Terminal

A30-29 (ABFS) - A30-3 (E1)

Equipment Setting

5 V/DIV., 150 ms./DIV.

Condition

Power switch on (READY)

(6) Waveform 6 (CAN communication signal)

Item

Content

Terminal

CH1: A31-21 (CA1H) - A30-3 (E1)

CH2: A31-8 (CA1L) - A30-3 (E1)

Equipment Setting

1 V/DIV., 50 μs./DIV.

Condition

Power switch on (IG)

HINT:

The waveform will vary depending on the content of the digital communication (digital signal).

(7) Waveform 7 (HV battery blower fan operation signal)

Item

Content

Terminal

A31-38 (SI0) - A30-3 (E1)

Equipment Setting

10 V/DIV., 1 ms./DIV.

Condition

Cooling fans operating

HINT:

The waveform will vary with the operating speed of the battery cooling blower assembly.

(8) Waveform 8 (CAN communication signal)

Item

Content

Terminal

CH1: A31-7 (CA3P) - A30-3 (E1)

CH2: A31-20 (CA3N) - A30-3 (E1)

Equipment Setting

1 V/DIV., 50 μs./DIV.

Condition

Power switch on (IG)

HINT:

The waveform will vary depending on the content of the digital communication (digital signal).

BATTERY VOLTAGE SENSOR

Terminal No.

(Symbol)

Wiring Color

Input/Output

Terminal Description

Condition

Specified Condition

z19-1 (TC0) - z19-7 (GC0)

G - G

Input

Intake air temperature sensor

Power switch on (IG), HV battery intake air temperature: -40 to 90°C (-40 to 194°F)

4.8 (-40°C (-40°F)) to 1.0 V (90°C (194°F))

z19-2 (TB2) - z19-8 (GB2)

R - R

Input

Battery temperature sensor 2

Power switch on (IG), HV battery temperature: -40 to 90°C (-40 to 194°F)

4.8 (-40°C (-40°F)) to 1.0 V (90°C (194°F))

z19-3 (TB1) - z19-9 (GB1)

W - W

Input

Battery temperature sensor 1

Power switch on (IG), HV battery temperature: -40 to 90°C (-40 to 194°F)

4.8 (-40°C (-40°F)) to 1.0 V (90°C (194°F))

z19-4 (TB0) - z19-10 (GB0)

L - L

Input

Battery temperature sensor 0

Power switch on (IG), HV battery temperature: -40 to 90°C (-40 to 194°F)

4.8 (-40°C (-40°F)) to 1.0 V (90°C (194°F))

z19-5 (IB0) - z19-12 (GIB)

G - G

Input

Battery current sensor

Power switch on (IG)

0.5 to 4.5 V

z19-6 (VIB) - z19-12 (GIB)

G - G

Output

Power source for battery current sensor

Power switch on (IG)

4.5 to 5.5 V

N72-1 (IGCT) - N72-5 (GND)

W - LA

Input

Control signal

Power switch on (IG)

11 to 14 V

N72-2 (BTH+) - N72-5 (GND)

B - LA

Output

Serial communication

Power switch on (IG)

Pulse generation

(waveform 1)

N72-3 (BTH-) - N72-5 (GND)

R - LA

Output

Serial communication

Power switch on (IG)

Pulse generation

(waveform 2)

N72-5 (GND) - Body ground

LA

-

Ground

Always (continuity check)

Below 1 Ω

N72-8 (FP0) - N72-5 (GND)

B - LA

Input

Battery cooling blower monitor signal

Cooling blower stopped

0 Hz

Cooling blower activated

Pulse generation

(waveform 3)

(a) Oscilloscope waveforms

HINT:

Oscilloscope waveform samples are provided here for informational purposes. Noise and fluttering waveforms have been omitted.

(1) Waveform 1 (Serial communication)

Item

Content

Terminal

N72-2 (BTH+) - N72-5 (GND)

Equipment Setting

2 V/DIV., 500 μs/DIV.

Condition

Power switch on (IG)

HINT:

The waveform will vary depending on the content of the digital communication (digital signal).

(2) Waveform 2 (Serial communication)

Item

Content

Terminal

N72-3 (BTH-) - N72-5 (GND)

Equipment Setting

2 V/DIV., 500 μs/DIV.

Condition

Power switch on (IG)

HINT:

The waveform will vary depending on the content of the digital communication (digital signal).

(3) Waveform 3 (Battery cooling blower monitor signal)

Item

Content

Terminal

N72-8 (FP0) - N72-5 (GND)

Equipment Setting

2 V/DIV., 2 ms/DIV.

Condition

Battery cooling blower assembly operating (Active Test of cooling fan being performed)

HINT:

The frequency of the waveform will vary with the operating speed of the battery cooling blower assembly.