Last Modified: 01-30-2024 6.11:8.1.0 Doc ID: RM100000001QHVW
Model Year Start: 2021 Model: RAV4 Prod Date Range: [08/2020 -           ]
Title: DOOR LOCK: REAR DOOR LOCK: INSTALLATION; 2021 - 2024 MY RAV4 RAV4 HV [08/2020 -        ]

INSTALLATION

CAUTION / NOTICE / HINT

HINT:

  • Use the same procedure for the RH and LH sides.
  • The procedure below is for the LH side.

PROCEDURE

1. INSTALL REAR DOOR INSIDE LOCKING CABLE ASSEMBLY

(a) Attach the clamp and install the rear door inside locking cable assembly as shown in the illustration.

Install in this Direction

(b) Attach the claw and close the cover as shown in the illustration.

Install in this Direction

2. INSTALL REAR DOOR LOCK REMOTE CONTROL CABLE ASSEMBLY

(a) Attach the clamp and install the rear door lock remote control cable assembly as shown in the illustration.

Install in this Direction

(b) Attach the claw and close the cover as shown in the illustration.

Install in this Direction

3. INSTALL DOOR LOCK WIRING HARNESS SEAL

NOTICE:

  • When reusing the removed rear door lock with motor assembly LH, be sure to replace the door lock wiring harness seal on the connector with a new one.
  • Keep the door lock wiring harness seal of the connector free from grease and dust, etc.
  • Reusing the door lock wiring harness seal or using a damaged door lock wiring harness seal may cause water to enter the connecting part. This may result in a malfunction of the rear door lock with motor assembly LH.

(a) When reusing rear door lock with motor assembly LH:

(1) Install a new door lock wiring harness seal to the rear door lock with motor assembly LH.

4. INSTALL REAR DOOR LOCK WITH MOTOR ASSEMBLY LH

(a) Apply MP grease to the sliding parts of the rear door lock with motor assembly LH.

(b) Connect the rear door lock with motor assembly LH to the release plate of the rear door outside handle frame sub-assembly LH, and set it to the rear door panel.

*a

Release Plate

Install in this Direction

HINT:

Make sure that the release plate of the rear door outside handle frame sub-assembly LH is securely connected to the rear door lock with motor assembly LH.

(c) Using a T30 "TORX" socket wrench, install the front door lock with motor assembly LH with the 3 "TORX" screws.

Torque:

5.5 N·m {56 kgf·cm, 49 in·lbf}

5. INSTALL REAR DOOR WINDOW REGULATOR SUB-ASSEMBLY LH

Click here 2021 - 2024 MY RAV4 RAV4 HV [08/2020 -        ]; DOOR / HATCH: REAR DOOR: REASSEMBLY+

6. INSTALL REAR DOOR GLASS SUB-ASSEMBLY LH

Click here 2021 - 2024 MY RAV4 RAV4 HV [08/2020 -        ]; DOOR / HATCH: REAR DOOR: REASSEMBLY+

7. INSTALL REAR DOOR WINDOW DIVISION BAR SUB-ASSEMBLY LH

Click here 2021 - 2024 MY RAV4 RAV4 HV [08/2020 -        ]; DOOR / HATCH: REAR DOOR: REASSEMBLY+

8. INSTALL REAR DOOR GLASS RUN LH

Click here 2021 - 2024 MY RAV4 RAV4 HV [08/2020 -        ]; DOOR / HATCH: REAR DOOR: REASSEMBLY+

9. INSTALL REAR DOOR FRAME GARNISH LH

Click here 2021 - 2024 MY RAV4 RAV4 HV [08/2020 -        ]; DOOR / HATCH: REAR DOOR: REASSEMBLY+

10. INSTALL REAR DOOR SERVICE HOLE COVER LH

Click here 2021 - 2024 MY RAV4 RAV4 HV [08/2020 -        ]; DOOR / HATCH: REAR DOOR: REASSEMBLY+

11. INSTALL REAR DOOR REAR BELT SEAL LH

Click here 2021 - 2024 MY RAV4 RAV4 HV [08/2020 -        ]; DOOR / HATCH: REAR DOOR: REASSEMBLY+

12. INSTALL REAR DOOR FRONT BELT SEAL LH

Click here 2021 - 2024 MY RAV4 RAV4 HV [08/2020 -        ]; DOOR / HATCH: REAR DOOR: REASSEMBLY+

13. INSTALL REAR DOOR INNER GLASS WEATHERSTRIP LH

Click here 2021 - 2024 MY RAV4 RAV4 HV [08/2020 -        ]; DOOR / HATCH: REAR DOOR: REASSEMBLY+

14. INSTALL REAR DOOR TRIM BOARD SUB-ASSEMBLY LH

Click here 2021 - 2024 MY RAV4 RAV4 HV [08/2020 -        ]; DOOR / HATCH: REAR DOOR: REASSEMBLY+

15. INSTALL REAR POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH REAR DOOR ARMREST BASE PANEL

Click here 2021 - 2024 MY RAV4 RAV4 HV [08/2020 -        ]; DOOR / HATCH: REAR DOOR: REASSEMBLY+

16. INSTALL DOOR ASSIST GRIP COVER LH

Click here 2021 - 2024 MY RAV4 RAV4 HV [08/2020 -        ]; DOOR / HATCH: REAR DOOR: REASSEMBLY+

17. INSTALL REAR DOOR INSIDE HANDLE BEZEL LH

Click here 2021 - 2024 MY RAV4 RAV4 HV [08/2020 -        ]; DOOR / HATCH: REAR DOOR: REASSEMBLY+

18. CONNECT CABLE TO NEGATIVE AUXILIARY BATTERY TERMINAL

(a) for A25A-FXS:

Click here 2021 - 2024 MY RAV4 HV [08/2020 -        ]; MAINTENANCE: A25A-FXS AUXILIARY BATTERY: INSTALLATION+

(b) for A25A-FKS:

Click here 2019 - 2023 MY RAV4 [11/2018 - 10/2023]; MAINTENANCE: A25A-FKS BATTERY: INSTALLATION+ 2024 MY RAV4 [10/2023 -        ]; MAINTENANCE: A25A-FKS BATTERY: INSTALLATION+

NOTICE:

When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

Click here 2021 MY RAV4 RAV4 HV [08/2020 - 12/2021]; INTRODUCTION: REPAIR INSTRUCTION: INITIALIZATION 2022 MY RAV4 RAV4 HV [12/2021 - 10/2022]; INTRODUCTION: REPAIR INSTRUCTION: INITIALIZATION 2023 MY RAV4 RAV4 HV [10/2022 - 10/2023]; INTRODUCTION: REPAIR INSTRUCTION: INITIALIZATION 2024 MY RAV4 RAV4 HV [10/2023 -        ]; INTRODUCTION: REPAIR INSTRUCTION: INITIALIZATION

19. INSTALL BATTERY HOLE COVER (for HV Model)

Click here 2021 - 2024 MY RAV4 HV [08/2020 -        ]; MAINTENANCE: A25A-FXS AUXILIARY BATTERY: INSTALLATION+

20. INSTALL REAR NO. 2 FLOOR BOARD (for HV Model)

Click here 2021 - 2024 MY RAV4 HV [08/2020 -        ]; MAINTENANCE: A25A-FXS AUXILIARY BATTERY: INSTALLATION+

21. INSTALL DECK BOARD ASSEMBLY (for HV Model)

Click here 2021 - 2024 MY RAV4 HV [08/2020 -        ]; MAINTENANCE: A25A-FXS AUXILIARY BATTERY: INSTALLATION+

22. INITIALIZE POWER WINDOW CONTROL SYSTEM

Click here 2019 - 2024 MY RAV4 RAV4 HV [11/2018 -        ]; WINDOW / GLASS: POWER WINDOW CONTROL SYSTEM: INITIALIZATION

23. CHECK POWER WINDOW CONTROL SYSTEM

Click here 2020 - 2021 MY RAV4 RAV4 HV [10/2019 - 12/2021]; WINDOW / GLASS: POWER WINDOW CONTROL SYSTEM: OPERATION CHECK 2022 - 2024 MY RAV4 RAV4 HV [12/2021 -        ]; WINDOW / GLASS: POWER WINDOW CONTROL SYSTEM: OPERATION CHECK

24. CHECK POWER DOOR LOCK CONTROL SYSTEM

Click here 2019 - 2024 MY RAV4 RAV4 HV [11/2018 -        ]; DOOR LOCK: POWER DOOR LOCK CONTROL SYSTEM: OPERATION CHECK