| Last Modified: 01-30-2024 | 6.11:8.1.0 | Doc ID: RM100000001QI82 |
| Model Year Start: 2021 | Model: RAV4 | Prod Date Range: [08/2020 - ] |
| Title: HEATING / AIR CONDITIONING: COMPRESSOR (for A25A-FKS): REMOVAL; 2021 - 2024 MY RAV4 [08/2020 - ] | ||
REMOVAL
PROCEDURE
1. PRECAUTION
NOTICE:
Do not race the engine before replacing the compressor assembly with pulley.
2. RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM
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![2019 - 2024 MY RAV4 RAV4 HV [02/2019 - ]; HEATING / AIR CONDITIONING: REFRIGERANT (for HFO-1234yf(R1234yf)): REPLACEMENT+](/t3Portal/stylegraphics/info.gif)
3. REMOVE V-RIBBED BELT
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4. REMOVE INLET AIR CLEANER ASSEMBLY
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5. REMOVE SECURITY HORN ASSEMBLY (w/ Security Horn)
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6. DISCONNECT SUCTION HOSE SUB-ASSEMBLY
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(a) Remove the bolt and disconnect the suction hose sub-assembly. NOTICE: Do not apply excessive force to the suction hose sub-assembly. |
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(b) Remove the O-ring from the suction hose sub-assembly.
NOTICE:
Seal the openings of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering them.
7. DISCONNECT NO. 1 COOLER REFRIGERANT DISCHARGE HOSE
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(a) Remove the bolt and disconnect the No. 1 cooler refrigerant discharge hose. NOTICE: Do not apply excessive force to the No. 1 cooler refrigerant discharge hose. |
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(b) Remove the O-ring from the No. 1 cooler refrigerant discharge hose.
NOTICE:
Seal the openings of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering them.
8. REMOVE COMPRESSOR ASSEMBLY WITH PULLEY
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(a) Disconnect the connector. |
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(b) for Type A:
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(1) Remove the 2 nuts. |
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(2) Using an E8 "TORX" socket wrench, remove the 2 stud bolts, 2 bolts and compressor assembly with pulley.
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Bolt |
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Stud Bolt |
(c) for Type B:
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(1) Remove the 4 bolts and compressor assembly with pulley. |
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