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                           Last Modified: 05-08-2025 | 
                        6.11:8.1.0  | 
                        
                           Doc ID: RM100000001QM7B | 
                      
                     
                        | 
                           Model Year Start: 2021 | 
                        
                           Model: RAV4 HV | 
                        
                           Prod Date Range: [08/2020 -                    
                                       ] | 
                      
                     
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                           Title: HEATING / AIR CONDITIONING: AIR CONDITIONING SYSTEM (for HV Model): Front Window Fogging; 2021 - 2025 MY RAV4 HV [08/2020 -        ] | 
                      
                   
                  
                   
                  DESCRIPTION
                  If the front glass frequently fogs up when the air conditioning system is operated, the following causes are possible. 
                  
                     
                        
                        
                     
                     
                        
                           | 
                               Malfunction Status 
                            | 
                           
                               Factor 
                            | 
                         
                     
                     
                        
                           | 
                               Front glass frequently fogs 
                            | 
                           
                              
                                 
                                    - 
Compressor with motor assembly malfunction
 
                                    - 
Lack of refrigerant gas
 
                                    - 
Cooler expansion valve (opened too far)
 
                                    - 
Mode damper servo malfunction
 
                                    - 
Mode damper and link operation (jamming)
 
                                  
                               
                            | 
                         
                     
                   
                   
                  PROCEDURE
                   
                  
                     
                        
                           | 
                               1.  
                            | 
                           
                               CHECK REFRIGERANT SHORTAGE 
                            | 
                         
                     
                   
                  (a) Connect the Techstream to the DLC3. 
                  (b) Turn the ignition switch to ON (READY). 
                  (c) Turn the Techstream on. 
                  (d) Enter the following menus: Body Electrical / Air Conditioner / Utility / Refrigerant Gas Volume Check. 
                  Body Electrical > Air Conditioner > Utility
                  
                     
                        
                     
                     
                        
                           | 
                               Tester Display 
                            | 
                         
                     
                     
                        
                           | 
                               Refrigerant Gas Volume Check 
                            | 
                         
                     
                   
                  (e) Prepare the vehicle according to the table below. 
                  Measurement Condition:
                  
                     
                        
                        
                     
                     
                        
                           | 
                               Item 
                            | 
                           
                               Condition 
                            | 
                         
                     
                     
                        
                           | 
                               Vehicle Condition 
                            | 
                           
                               Ignition switch ON (READY) 
                            | 
                         
                        
                           | 
                               Doors 
                            | 
                           
                               Fully closed (windows also fully closed) 
                            | 
                         
                        
                           | 
                               A/C Switch 
                            | 
                           
                               On 
                            | 
                         
                        
                           | 
                               Recirculation/fresh Control Switch 
                            | 
                           
                               Recirculation 
                            | 
                         
                        
                           | 
                               Set Temperature 
                            | 
                           
                               MAX COLD 
                            | 
                         
                        
                           | 
                               Blower Speed 
                            | 
                           
                               HI 
                            | 
                         
                        
                           | 
                               Air Conditioning Air Inlet Temperature 
                            | 
                           
                               25 to 35°C (77 to 95°F) 
                            | 
                         
                     
                   
                  
                     HINT: 
                     
                        - 
Refer to the Techstream operator's manual for further details.
 
                        - 
A message indicating a refrigerant shortage is displayed on the Techstream and the air conditioning system turns off if the amount of refrigerant in the system is insufficient.
 
                        - 
DTCs are not stored when performing the refrigerant shortage check using the Techstream.
 
                        - 
*1: This inspection can be judged correctly only if the ambient temperature is within a range of 0 to 49°C (32 to 120°F). Therefore, postpone the test if the temperature is low.
 
                        - 
*2: This inspection can be judged correctly only if the air inlet temperature is within a range of 25 to 35°C (77 to 95°F). Therefore, postpone the test if the temperature is out of range.
 
                      
                   
                  
                     
                        
                        
                     
                     
                        
                           | 
                               Result 
                            | 
                           
                               Amount of Refrigerant 
                            | 
                         
                     
                     
                        
                           | 
                               Refrigerant shortage 
                            | 
                           
                               Insufficient or leakage 
                            | 
                         
                        
                           | 
                               Refrigerant correct 
                            | 
                           
                               Correct 
                            | 
                         
                     
                   
                  OK:  
                  "Refrigerant correct" is displayed on the Techstream. 
                  
                  
                     
                        
                           
                              
                                 | 
OK
 | 
                               
                              
                                 
                                     
                                  | 
                               
                            
                         | 
                      
                   
                   
                  
                  (a) When the MODE switch on the air conditioning control assembly is pushed, check that the air conditioning system changes DEF mode according to the switch operation. 
                  OK:  
                  Air conditioning system changes DEF mode. 
                  
                  
                  
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