Last Modified: 01-30-2024 6.11:8.1.0 Doc ID: RM100000001QMKO
Model Year Start: 2021 Model: RAV4 Prod Date Range: [08/2020 -           ]
Title: HEATING / AIR CONDITIONING: FRONT EVAPORATOR TEMPERATURE SENSOR: INSTALLATION; 2021 - 2024 MY RAV4 RAV4 HV [08/2020 -        ]

INSTALLATION

PROCEDURE

1. INSTALL NO. 1 COOLER THERMISTOR

(a) Install the No. 1 cooler thermistor as shown in the illustration.

NOTICE:

  • Be sure to insert the No. 1 cooler thermistor only once because reinserting it into the same position will not allow it to be firmly secured.
  • After inserting the No. 1 cooler thermistor, do not apply excessive force to the wire.
  • Directly insert the No. 1 cooler thermistor until the edge of the plastic case "a" comes into contact with the No. 1 cooler evaporator sub-assembly "b".

Installation Position:

Part

Length

A

45 to 55 mm (1.77 to 2.17 in.)

B

87.9 mm (3.46 in.) (13 Fins)

C

188.3 mm (7.41 in.) (28 Fins)

D

23 to 27 mm (0.906 to 1.06 in.)

E

54.4 mm (2.14 in.) (8 Fins)

F

61.1 mm (2.41 in.) (9 Fins)

*A

for A25A-FXS

*B

for A25A-FKS

*C

for Type A

*D

for Type B

*a

Fixed Part

*b

Sensor Part

2. INSTALL NO. 1 COOLER EVAPORATOR SUB-ASSEMBLY

(a) for A25A-FXS:

Click here 2021 - 2024 MY RAV4 HV [08/2020 -        ]; HEATING / AIR CONDITIONING: AIR CONDITIONING UNIT (for A25A-FXS): REASSEMBLY+

(b) for A25A-FKS:

Click here 2021 - 2024 MY RAV4 [08/2020 -        ]; HEATING / AIR CONDITIONING: AIR CONDITIONING UNIT (for A25A-FKS): REASSEMBLY+

3. INSTALL COOLER EXPANSION VALVE

(a) for A25A-FXS:

Click here 2021 - 2024 MY RAV4 HV [08/2020 -        ]; HEATING / AIR CONDITIONING: AIR CONDITIONING UNIT (for A25A-FXS): REASSEMBLY+

(b) for A25A-FKS:

Click here 2021 - 2024 MY RAV4 [08/2020 -        ]; HEATING / AIR CONDITIONING: AIR CONDITIONING UNIT (for A25A-FKS): REASSEMBLY+

4. INSTALL COOLING UNIT PARTS

(a) for A25A-FXS:

Click here 2021 - 2024 MY RAV4 HV [08/2020 -        ]; HEATING / AIR CONDITIONING: AIR CONDITIONING UNIT (for A25A-FXS): REASSEMBLY+

(b) for A25A-FKS:

Click here 2021 - 2024 MY RAV4 [08/2020 -        ]; HEATING / AIR CONDITIONING: AIR CONDITIONING UNIT (for A25A-FKS): REASSEMBLY+

5. INSTALL HEATER RADIATOR UNIT SUB-ASSEMBLY

Click here 2021 - 2024 MY RAV4 HV [08/2020 -        ]; HEATING / AIR CONDITIONING: AIR CONDITIONING UNIT (for A25A-FXS): REASSEMBLY+

6. INSTALL HEATER CLAMP

Click here 2021 - 2024 MY RAV4 HV [08/2020 -        ]; HEATING / AIR CONDITIONING: AIR CONDITIONING UNIT (for A25A-FXS): REASSEMBLY+

7. INSTALL HEATER PIPE GROMMET

Click here 2021 - 2024 MY RAV4 HV [08/2020 -        ]; HEATING / AIR CONDITIONING: AIR CONDITIONING UNIT (for A25A-FXS): REASSEMBLY+

8. INSTALL AIR CONDITIONING HARNESS ASSEMBLY

(a) for A25A-FXS:

Click here 2021 - 2024 MY RAV4 HV [08/2020 -        ]; HEATING / AIR CONDITIONING: AIR CONDITIONING UNIT (for A25A-FXS): REASSEMBLY+

(b) for A25A-FKS:

Click here 2021 - 2024 MY RAV4 [08/2020 -        ]; HEATING / AIR CONDITIONING: AIR CONDITIONING UNIT (for A25A-FKS): REASSEMBLY+

9. INSTALL BLOWER ASSEMBLY

Click here 2019 - 2024 MY RAV4 RAV4 HV [11/2018 -        ]; HEATING / AIR CONDITIONING: BLOWER UNIT: INSTALLATION