| Last Modified: 05-08-2025 | 6.11:8.1.0 | Doc ID: RM100000001QMKO |
| Model Year Start: 2021 | Model: RAV4 | Prod Date Range: [08/2020 - ] |
| Title: HEATING / AIR CONDITIONING: FRONT EVAPORATOR TEMPERATURE SENSOR: INSTALLATION; 2021 - 2025 MY RAV4 RAV4 HV [08/2020 - ] | ||
INSTALLATION
PROCEDURE
1. INSTALL NO. 1 COOLER THERMISTOR
(a) Install the No. 1 cooler thermistor as shown in the illustration.
NOTICE:
- Be sure to insert the No. 1 cooler thermistor only once because reinserting it into the same position will not allow it to be firmly secured.
- After inserting the No. 1 cooler thermistor, do not apply excessive force to the wire.
- Directly insert the No. 1 cooler thermistor until the edge of the plastic case "a" comes into contact with the No. 1 cooler evaporator sub-assembly "b".
Installation Position:
|
Part |
Length |
|---|---|
|
A |
45 to 55 mm (1.77 to 2.17 in.) |
|
B |
87.9 mm (3.46 in.) (13 Fins) |
|
C |
188.3 mm (7.41 in.) (28 Fins) |
|
D |
23 to 27 mm (0.906 to 1.06 in.) |
|
E |
54.4 mm (2.14 in.) (8 Fins) |
|
F |
61.1 mm (2.41 in.) (9 Fins) |
|
*A |
for A25A-FXS |
*B |
for A25A-FKS |
|
*C |
for Type A |
*D |
for Type B |
|
*a |
Fixed Part |
*b |
Sensor Part |
2. INSTALL NO. 1 COOLER EVAPORATOR SUB-ASSEMBLY
(a) for A25A-FXS:
Click here
![2021 - 2025 MY RAV4 HV [08/2020 - ]; HEATING / AIR CONDITIONING: AIR CONDITIONING UNIT (for A25A-FXS): REASSEMBLY+](/t3Portal/stylegraphics/info.gif)
(b) for A25A-FKS:
Click here
3. INSTALL COOLER EXPANSION VALVE
(a) for A25A-FXS:
Click here
(b) for A25A-FKS:
Click here
4. INSTALL COOLING UNIT PARTS
(a) for A25A-FXS:
Click here
(b) for A25A-FKS:
Click here
5. INSTALL HEATER RADIATOR UNIT SUB-ASSEMBLY
Click here
6. INSTALL HEATER CLAMP
Click here
7. INSTALL HEATER PIPE GROMMET
Click here
8. INSTALL AIR CONDITIONING HARNESS ASSEMBLY
(a) for A25A-FXS:
Click here
(b) for A25A-FKS:
Click here
9. INSTALL BLOWER ASSEMBLY
Click here
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