INSTALLATION

CAUTION / NOTICE / HINT

NOTICE:

This procedure includes the installation of small-head bolts. Refer to Small-Head Bolts of Basic Repair Hint to identify the small-head bolts.

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HINT:

Perform "Inspection After Repair" after replacing the throttle body with motor assembly.

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PROCEDURE

1. INSTALL THROTTLE BODY WITH MOTOR ASSEMBLY

HINT:

Perform "Inspection After Repair" after replacing the throttle body with motor assembly.

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(a) Install a new throttle body gasket to the intake manifold with the protrusion of the throttle body gasket oriented as shown in the illustration.

*a Protrusion

(b) Connect the No. 6 water by-pass hose to the throttle body with motor assembly and slide the clip to secure it. NOTICE: If the throttle body with motor assembly has been struck or dropped, replace it. Make sure to position the clip as shown in the illustration.

*a 45°(Claw of Clip Location) *b Left of Vehicle *c Down *d Top *e Right of vehicle *f Paint Mark

(c) Install the throttle body with motor assembly to the intake manifold with the 3 bolts.

Torque:

10 N·m {102 kgf·cm, 7 ft·lbf}

(d) Connect the No. 5 water by-pass hose to the throttle body with motor assembly and slide the clip to secure it.

NOTICE:

Make sure to position the clip as shown in the illustration.

(e) Connect the throttle body with motor assembly connector.

2. INSTALL AIR CLEANER ASSEMBLY WITH AIR CLEANER HOSE

(a) Install the air cleaner hose to the throttle body with motor assembly. NOTICE: Align the cutout of the air cleaner hose assembly with the protrusion of the throttle body with motor assembly.

*a Protrusion *b Cutout *c Hose Clamp End *d Paint Mark *e 2 mm (0.0787 in.) *f 4 mm (0.157 in.) *g End of Hose Clamp Location

(b) Tighten the hose clamp in the position shown in the illustration.

NOTICE:

Make sure that the end of the hose clamp is positioned as shown in the illustration.

(c) Connect the No. 2 PCV hose to the cylinder head cover sub-assembly and slide the clip to secure it. NOTICE: Make sure to position the clip as shown in the illustration.

*a Top *b Front of Vehicle *c 45°(Claw of Clip Location) *d Paint Mark

(d) Attach the 2 grommets and pin to install the air cleaner assembly with air cleaner hose.

(e) Attach the wire harness clamp.

(f) Connect the mass air flow meter sub-assembly connector.

3. INSTALL INLET AIR CLEANER ASSEMBLY

(a) Install the inlet air cleaner assembly with the 2 bolts in the order shown in the illustration. Torque: 8.0 N·m {82 kgf·cm, 71 in·lbf}

4. INSTALL NO. 1 ENGINE COVER SUB-ASSEMBLY

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5. ADD ENGINE COOLANT

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6. INSPECT FOR COOLANT LEAK

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