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                           Last Modified: 05-08-2025 | 
                        6.11:8.1.0  | 
                        
                           Doc ID: RM100000001R5PE | 
                      
                     
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                           Model Year Start: 2021 | 
                        
                           Model: RAV4 | 
                        
                           Prod Date Range: [08/2020 - 10/2022] | 
                      
                     
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                           Title: A25A-FKS (COOLING): WATER PUMP: REMOVAL; 2021 - 2022 MY RAV4 [08/2020 - 10/2022] | 
                      
                   
                  REMOVAL
                   
                  CAUTION / NOTICE / HINT
                  The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are removed and installed, or replaced during engine water pump assembly (water inlet housing) removal/installation are shown below. 
                  Necessary Procedures After Parts Removed/Installed/Replaced
                  
                     
                        
                        
                        
                        
                     
                     
                        
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                               Replaced Part or Performed Procedure 
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                               Necessary Procedure 
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                               Effect/Inoperative Function when Necessary Procedure not Performed 
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                               Link 
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                               Battery terminal is disconnected/reconnected 
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                               Drive the vehicle until stop and start control is permitted (approximately 5 to 60 minutes) 
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                               Stop and start system 
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                               Perform steering sensor zero point calibration 
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                               Lane control system 
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                               Parking support brake system (for Gasoline model)* 
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                               Pre-collision system 
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                               Memorize steering angle neutral point 
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                               Parking assist monitor system 
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                               Panoramic view monitor system (for Gasoline model) 
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                               Reset back door close position 
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                               Power back door system (for Gasoline model) 
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                               Back door lock initialization 
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                               Power door lock control system 
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Replacement of throttle body with motor assembly
 
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Replacement of EGR valve assembly
 
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Gas leaks from exhaust system
 
                                  
                               
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                               Inspection after repair 
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Poor idle, etc.
 
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Engine start function, etc.
 
                                  
                               
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                     NOTICE: 
                     
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After the ignition switch is turned off, the radio and display receiver assembly records various types of memory and settings. As a result, after turning the ignition switch off, be sure to wait for the time specified in the following table before disconnecting the cable from the negative (-) battery terminal.
Waiting Time before Disconnecting Cable from Negative (-) Battery Terminal
                           
                              
                                 
                                 
                              
                              
                                 
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                                        System Name 
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                                        See Procedure 
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                                        Vehicle enrolled in Toyota Audio Multimedia system or safety connect system 
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                                        6 minutes 
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                                        Vehicle not enrolled in Toyota Audio Multimedia system and safety connect system 
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                                        1 minute 
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This procedure includes the removal of small-head bolts. Refer to Small-Head Bolts of Basic Repair Hint to identify the small-head bolts.
Click here
                                 
                                    
                                        
                                    
                                 
                              
                            
                         
                      
                   
                   
                  PROCEDURE
                   
                  1. REMOVE WATER INLET WITH THERMOSTAT SUB-ASSEMBLY 
                  Click here
                        
                           
                               
                           
                        
                     
                   
                   
                  2. REMOVE ENGINE WATER PUMP ASSEMBLY (WATER INLET HOUSING) 
                  
                     
                        
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                               (a) Disconnect the sensor wire connector. 
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                               (b) Using an 8 mm socket wrench, remove the bolt and disconnect the sensor wire from the engine water pump assembly (water inlet housing). 
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                               (c) Disconnect the engine water pump assembly (water inlet housing) connector. 
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                               (d) Remove the 4 bolts and engine water pump assembly (water inlet housing) from the cylinder block assembly. 
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                               (e) Remove the gasket from the engine water pump assembly (water inlet housing). 
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