Last Modified: 01-30-2024 |
6.11:8.1.0 |
Doc ID: RM100000001R5PF |
Model Year Start: 2021 |
Model: RAV4 |
Prod Date Range: [08/2020 - 10/2022] |
Title: A25A-FKS (COOLING): THERMOSTAT: REMOVAL; 2021 - 2022 MY RAV4 [08/2020 - 10/2022] |
REMOVAL
CAUTION / NOTICE / HINT
The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are removed and installed, or replaced during water inlet with thermostat sub-assembly removal/installation are shown below.
Necessary Procedures After Parts Removed/Installed/Replaced
Replaced Part or Performed Procedure
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Necessary Procedure
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Effect/Inoperative Function when Necessary Procedure not Performed
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Link
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Battery terminal is disconnected/reconnected
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Drive the vehicle until stop and start control is permitted (approximately 5 to 60 minutes)
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Stop and start system
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Perform steering sensor zero point calibration
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Lane control system
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Parking support brake system (for Gasoline model)*
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Pre-collision system
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Memorize steering angle neutral point
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Parking assist monitor system
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Panoramic view monitor system (for Gasoline model)
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Reset back door close position
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Power back door system (for Gasoline model)
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Back door lock initialization
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Power door lock control system
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Replacement of throttle body with motor assembly
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Replacement of EGR valve assembly
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Gas leaks from exhaust system
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Inspection after repair
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Poor idle, etc.
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Engine start function, etc.
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NOTICE:
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After the ignition switch is turned off, the radio and display receiver assembly records various types of memory and settings. As a result, after turning the ignition switch off, be sure to wait for the time specified in the following table before disconnecting the cable from the negative (-) battery terminal.
Waiting Time before Disconnecting Cable from Negative (-) Battery Terminal
System Name
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See Procedure
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Vehicle enrolled in Toyota Audio Multimedia system or safety connect system
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6 minutes
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Vehicle not enrolled in Toyota Audio Multimedia system and safety connect system
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1 minute
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This procedure includes the removal of small-head bolts. Refer to Small-Head Bolts of Basic Repair Hint to identify the small-head bolts.
Click here
PROCEDURE
1. DRAIN ENGINE COOLANT
Click here
2. REMOVE INTAKE MANIFOLD
Click here
3. REMOVE GENERATOR ASSEMBLY
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for 100 A, 130 A Type:
Click here
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for 150 A Type:
Click here
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for VALEO Made:
Click here
4. DISCONNECT NO. 2 RADIATOR HOSE
(a) Slide the clip and disconnect the No. 2 radiator hose from the water inlet with thermostat sub-assembly.
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5. REMOVE WATER INLET WITH THERMOSTAT SUB-ASSEMBLY
(a) Disconnect the water inlet with thermostat sub-assembly connector.
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(b) Slide the clip and disconnect the No. 7 water by-pass hose from the water inlet with thermostat sub-assembly.
NOTICE:
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Do not apply force to the water inlet with thermostat sub-assembly when disconnecting the No. 7 water by-pass hose.
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Do not damage the water inlet with thermostat sub-assembly.
HINT:
When disconnecting the No. 7 water by-pass hose, slide the clip, rotate the hose and pull it straight off the pipe.
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(c) Using an 8 mm socket wrench, remove the 2 bolts and water inlet with thermostat sub-assembly.
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(d) Remove the gasket from the water inlet with thermostat sub-assembly.
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