Last Modified: 01-30-2024 |
6.11:8.1.0 |
Doc ID: RM100000001R5QI |
Model Year Start: 2021 |
Model: RAV4 |
Prod Date Range: [08/2020 - 12/2021] |
Title: A25A-FKS (EMISSION CONTROL): EGR COOLER: REMOVAL; 2021 MY RAV4 [08/2020 - 12/2021] |
REMOVAL
CAUTION / NOTICE / HINT
The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during EGR cooler assembly removal/installation are shown below.
Necessary Procedures After Parts Removed/Installed/Replaced
Replaced Part or Performed Procedure
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Necessary Procedures
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Effect/Inoperative Function when Necessary Procedure not Performed
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Link
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Gas leak from exhaust system is repaired
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Inspection After Repair
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Poor idle, etc.
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Engine start function, etc.
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NOTICE:
This procedure includes the removal of small-head bolts. Refer to Small-Head Bolts of Basic Repair Hint to identify the small-head bolts.
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PROCEDURE
1. DRAIN ENGINE COOLANT
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2. REMOVE NO. 1 ENGINE COVER SUB-ASSEMBLY
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3. REMOVE AIR CLEANER CAP WITH AIR CLEANER HOSE
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4. REMOVE EGR COOLER ASSEMBLY
(a) Slide the 2 clips and disconnect the No. 3 water by-pass hose and No. 4 water by-pass hose from the EGR cooler assembly.
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*1
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No. 3 Water By-pass Hose
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*2
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No. 4 Water By-pass Hose
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(b) Remove the 5 bolts and EGR cooler assembly from the cylinder head sub-assembly and EGR valve assembly.
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(c) Remove the EGR valve gasket from the EGR valve assembly.
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(d) Remove the EGR cooler gasket from the EGR cooler assembly.
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