| Last Modified: 05-08-2025 | 6.11:8.1.0 | Doc ID: RM100000001R5R9 |
| Model Year Start: 2021 | Model: RAV4 HV | Prod Date Range: [08/2020 - 12/2021] |
| Title: A25A-FXS (EMISSION CONTROL): EGR VALVE: INSTALLATION; 2021 MY RAV4 HV [08/2020 - 12/2021] | ||
INSTALLATION
CAUTION / NOTICE / HINT
NOTICE:
This procedure includes the installation of small-head bolts. Refer to Small-Head Bolts of Basic Repair Hint to identify the small-head bolts.
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![2019 - 2025 MY RAV4 RAV4 HV [11/2018 - ]; INTRODUCTION: REPAIR INSTRUCTION: PRECAUTION](/t3Portal/stylegraphics/info.gif)
PROCEDURE
1. INSTALL EGR VALVE ASSEMBLY
(a) Using an 8 mm socket wrench, install the EGR valve assembly to the EGR valve bracket with the bolt.
Torque:
10 N·m {102 kgf·cm, 7 ft·lbf}
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(b) Align and fit the hole of the EGR valve bracket to the pin of the camshaft housing. |
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(c) Using the 8 mm socket wrench, install the EGR valve assembly with the EGR valve bracket to the camshaft housing with the bolt.
Torque:
10 N·m {102 kgf·cm, 7 ft·lbf}
(d) Connect the No. 4 water by-pass hose to the EGR valve assembly, and slide the clip to secure the hose.
(e) Connect the No. 8 water by-pass hose to the EGR valve assembly, and slide the clip to secure the hose.
2. INSTALL NO. 1 EGR PIPE SUB-ASSEMBLY
(a) Install a new EGR inlet gasket to the intake manifold.
(b) Install a new EGR valve adapter gasket to the No. 1 EGR pipe sub-assembly.
(c) Using an 8 mm socket wrench, install the No. 1 EGR pipe sub-assembly to the intake manifold and EGR valve assembly with the 4 bolts.
Torque:
10 N·m {102 kgf·cm, 7 ft·lbf}
3. CONNECT EGR COOLER ASSEMBLY
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(a) Install a new EGR valve gasket to the EGR valve assembly. NOTICE: Make sure that the claws of the EGR valve gasket are toward the EGR valve assembly side. |
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(b) Connect the EGR cooler assembly to the EGR valve assembly with the 2 bolts.
Torque:
24 N·m {245 kgf·cm, 18 ft·lbf}
4. CONNECT ENGINE WIRE
(a) Attach the 2 wire harness clamps to connect the engine wire.
(b) Install the bolt.
Torque:
10 N·m {102 kgf·cm, 7 ft·lbf}
(c) Connect the EGR valve assembly connector.
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(d) Attach the 3 hose clamps to connect the No. 1 fuel vapor feed hose and No. 2 fuel vapor feed hose. |
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5. ADD ENGINE COOLANT (for Engine)
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6. INSPECT FOR COOLANT LEAK (for Engine)
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7. INSPECT FOR EXHAUST GAS LEAK
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