EXTERIOR PANELS / TRIM: FRONT DOOR WINDOW FRAME MOULDING: REMOVAL; 2021 MY RAV4 RAV4 HV [08/2020

Last Modified: 01-30-2024	6.11:8.1.0	Doc ID: RM100000001WE0E
Model Year Start: 2021	Model: RAV4	Prod Date Range: [08/2020 - 12/2021]
Title: EXTERIOR PANELS / TRIM: FRONT DOOR WINDOW FRAME MOULDING: REMOVAL; 2021 MY RAV4 RAV4 HV [08/2020 - 12/2021]

REMOVAL

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are removed and installed, or replaced during front door window frame moulding are shown below.

Necessary Procedure After Parts Removed/Installed/Replaced (for HV Model)

Replaced Part or Performed Procedure	Necessary Procedure	Effect/Inoperative Function when Necessary Procedure not Performed
*: When performing learning using the Techstream. Click here
Removal and installation of auxiliary battery terminal	Perform steering sensor zero point calibration	Lane control system
		Parking support brake system (for HV Model)*
		Pre-collision system
		Lighting system (EXT)(w/ AFS)
	Memorize steering angle neutral point	Parking assist monitor system
	Memorize steering angle neutral point	Panoramic view monitor system (for HV Model)
	Reset back door close position	Power back door system (for HV Model)
	Back door lock initialization	Power door lock control system
Front door glass sub-assembly LH Front door glass sub-assembly RH Front door glass run LH Front door glass run RH	Initialize power window control system	Auto up and down function Jam protection function Catch protection function Remote control function Wireless transmitter-linked function Key-linked function Key-off operation function Window open warning function

NOTICE:

After the ignition switch is turned off, the radio and display receiver assembly records various types of memory and settings. As a result, after turning the ignition switch off, be sure to wait for the time specified in the following table before disconnecting the cable from the negative (-) auxiliary battery terminal.

Waiting Time before Disconnecting Cable from Negative (-) Auxiliary Battery Terminal

System Name	See Procedure
Vehicle enrolled in Toyota Audio Multimedia system or safety connect system	6 minutes
Vehicle not enrolled in Toyota Audio Multimedia system and safety connect system	1 minute

Necessary Procedure After Parts Removed/Installed/Replaced (for Gasoline Model)

Replaced Part or Performed Procedure	Necessary Procedure	Effect/Inoperative Function when Necessary Procedure not Performed
*: When performing learning using the Techstream. Click here
Removal and installation of auxiliary battery terminal	Drive the vehicle until stop and start control is permitted (approximately 5 to 60 minutes)	Stop and start system
	Perform steering sensor zero point calibration	Lane control system
		Parking support brake system (for Gasoline Model)*
		Pre-collision system
	Memorize steering angle neutral point	Parking assist monitor system
	Memorize steering angle neutral point	Panoramic view monitor system (for Gasoline Model)
	Reset back door close position	Power back door system (for Gasoline Model)
	Back door lock initialization	Power door lock control system
Front door glass sub-assembly LH Front door glass sub-assembly RH Front door glass run LH Front door glass run RH	Initialize power window control system	Auto up and down function Jam protection function Catch protection function Remote control function Wireless transmitter-linked function Key-linked function Key-off operation function Window open warning function

NOTICE:

Waiting Time before Disconnecting Cable from Negative (-) Auxiliary Battery Terminal

System Name	See Procedure
Vehicle enrolled in Toyota Audio Multimedia system or safety connect system	6 minutes
Vehicle not enrolled in Toyota Audio Multimedia system and safety connect system	1 minute

HINT:

Use the same procedure for the RH and LH sides.
Use the same procedure described for the LH side.
When performing removal for the front door window frame moulding, disconnect the negative (-) auxiliary battery terminal after fully opening the front door glass.

PROCEDURE

1. PRECAUTION

NOTICE:

After turning the ignition switch off, waiting time may be required before disconnecting the cable from the negative (-) auxiliary battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) auxiliary battery terminal notices before proceeding with work.

Click here

2. REMOVE DECK BOARD ASSEMBLY (for HV Model)

Click here

3. REMOVE REAR NO. 2 FLOOR BOARD (for HV Model)

Click here

4. REMOVE BATTERY HOLE COVER (for HV Model)

Click here

5. DISCONNECT CABLE FROM NEGATIVE AUXILIARY BATTERY TERMINAL

(a) for A25A-FXS:

Click here

(b) for A25A-FKS:

Click here

NOTICE:

When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

Click here

6. REMOVE FRONT DOOR INSIDE HANDLE BEZEL LH

Click here

7. REMOVE FRONT DOOR ASSIST GRIP COVER LH

Click here

8. REMOVE MULTIPLEX NETWORK MASTER SWITCH ASSEMBLY WITH FRONT DOOR ARMREST BASE PANEL (for Driver Side)

Click here

9. REMOVE POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH FRONT DOOR ARMREST BASE PANEL (for Front Passenger Side)

Click here

10. REMOVE FRONT DOOR TRIM BOARD SUB-ASSEMBLY LH

Click here

11. REMOVE FRONT DOOR INNER GLASS WEATHERSTRIP LH

Click here

12. REMOVE FRONT DOOR FRONT BELT SEAL LH

Click here

13. REMOVE FRONT DOOR SERVICE HOLE COVER LH

Click here

14. REMOVE FRONT DOOR GLASS SUB-ASSEMBLY LH

Click here

15. REMOVE DOOR FRAME GARNISH LH

Click here

16. REMOVE FRONT DOOR GLASS RUN LH

Click here

17. REMOVE FRONT DOOR FRONT LOWER FRAME SUB-ASSEMBLY LH

Click here

18. REMOVE FRONT DOOR FIX WINDOW GLASS LH

Click here

19. REMOVE FRONT DOOR BELT MOULDING LH

Click here

20. REMOVE FRONT DOOR WEATHERSTRIP LH

(a) Using a clip remover with its tip wrapped with protective tape, detach the clip.

Protective Tape

(b) Using a screwdriver with its tip wrapped with protective tape, detach the clip and remove part of the front door weatherstrip LH.

21. REMOVE FRONT DOOR WINDOW FRAME MOULDING LH (CENTER PILLAR SIDE)

HINT:

When removing the front door window frame moulding LH (center pillar side), if the double-sided tape is difficult to remove, heat the adhesive of the front door panel and front door window frame moulding LH (center pillar side) using a heat light.

Standard:

Item	Temperature
Front Door Panel	40 to 60°C (104 to 140°F)
Front Door Window Frame Moulding LH (Center Pillar Side)	20 to 30°C (68 to 86°F)

CAUTION:

Do not touch the heat light and heated parts.
Touching the heat light may result in burns.
Touching heated parts for a long time may result in burns.

*a	Heated Part
*b	Heat Light

NOTICE:

Do not heat the front door panel and front door window frame moulding LH (center pillar side) excessively.

(a) Using a heat light, heat the front door panel and front door window frame moulding LH (center pillar side).

(b) Apply protective tape around the front door window frame moulding LH (center pillar side) as shown in the illustration.

Protective Tape

(d) Using a scraper, start from the top and remove the double-sided tape from the back of the front door window frame moulding LH (center pillar side).

*a	Double-sided Tape

(e) Detach the guide and remove the front door window frame moulding LH (center pillar side).

	Remove in this Direction (1)
	Remove in this Direction (2)

22. REMOVE FRONT DOOR PANEL PROTECTOR LH

(a) Remove the front door panel protector LH.

Remove in this Direction

23. REMOVE FRONT DOOR UPPER WINDOW FRAME MOULDING LH

(a) Insert a 4.0 mm (0.157 in.) drill bit into a drill.

(b) Tape the 4.0 mm (0.157 in.) drill bit 5.0 mm (0.197 in.) from the tip as shown in the illustration.

Standard Measurement:

Area	Measurement
A	5.0 mm (0.197 in.)

NOTICE:

Tape the 4.0 mm (0.157 in.) drill bit to prevent the drill bit from going too deep.

Tape

Protective Tape

(d) Lightly press the drill bit against the rivets to drill off the rivet flanges, and remove the 7 rivets.

CAUTION:

Be careful of the drilled rivets, as they may be hot.

NOTICE:

Pressing the drill too firmly will cause the rivet to turn and result in the rivet not being drilled through.
Prying the rivets with the drill may damage the rivet installation holes or drill bit.

(e) Detach the guide to remove the front door upper window frame moulding LH from the front door frame.

(f) Using a vacuum cleaner, remove the rivet fragments and shavings from the drilled areas.