Last Modified: 01-30-2024 |
6.11:8.1.0 |
Doc ID: RM10000000205HP |
Model Year Start: 2022 |
Model: RAV4 |
Prod Date Range: [12/2021 -
] |
Title: AXLE AND DIFFERENTIAL: REAR AXLE CARRIER (for 2WD): INSTALLATION; 2022 - 2024 MY RAV4 RAV4 HV [12/2021 - ] |
INSTALLATION
CAUTION / NOTICE / HINT
HINT:
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Use the same procedure for the RH and LH sides.
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The following procedure is for the LH side.
PROCEDURE
1. TEMPORARILY INSTALL REAR AXLE CARRIER SUB-ASSEMBLY
(a) Temporarily install the rear axle carrier sub-assembly to the rear upper control arm assembly with the bolt and nut.
NOTICE:
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Insert the bolt with the threaded end facing the rear of the vehicle.
-
Because the nut has its own stopper, do not turn the nut. Tighten the bolt with the nut secured.
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(b) Temporarily install the rear shock absorber assembly to the rear axle carrier sub-assembly with the nut.
NOTICE:
Hold the rear axle carrier pin while rotating the nut.
(c) Install the rear trailing arm assembly to the rear axle carrier sub-assembly with the 3 bolts and nut.
Torque:
Bolt A :
135 N·m {1377 kgf·cm, 100 ft·lbf}
Bolt B :
75 N·m {765 kgf·cm, 55 ft·lbf}
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2. INSTALL NO. 2 FLEXIBLE HOSE BRACKET
(a) Install the No. 2 flexible hose bracket to the rear axle carrier sub-assembly with the bolt.
Torque:
29 N·m {296 kgf·cm, 21 ft·lbf}
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3. TEMPORARILY INSTALL REAR NO. 1 SUSPENSION ARM ASSEMBLY LH
(a) Temporarily install the rear No. 1 suspension arm assembly to the rear axle carrier sub-assembly with the bolt and nut.
NOTICE:
-
Because the nut has its own stopper, do not turn the nut. Tighten the bolt with the nut secured.
-
Insert the bolt with the threaded end facing the rear of the vehicle.
4. INSTALL REAR LOWER COIL SPRING INSULATOR LH
Click here
5. INSTALL REAR COIL SPRING LH
Click here
6. INSTALL STABILIZE SUSPENSION
Click here
7. INSTALL REAR UPPER CONTROL ARM ASSEMBLY LH
(a) Install the rear upper control arm assembly to the rear axle carrier sub-assembly with the bolt and nut.
Torque:
73 N·m {744 kgf·cm, 54 ft·lbf}
NOTICE:
Because the nut has its own stopper, do not turn the nut. Tighten the bolt with the nut secured.
8. INSTALL REAR NO. 1 SUSPENSION ARM ASSEMBLY LH
(a) Install the rear No. 1 suspension arm assembly with the bolt and nut.
Torque:
73 N·m {744 kgf·cm, 54 ft·lbf}
NOTICE:
Because the nut has its own stopper, do not turn the nut. Tighten the bolt with the nut secured.
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9. INSTALL REAR NO. 2 SUSPENSION ARM ASSEMBLY LH
Click here
10. INSTALL REAR SHOCK ABSORBER ASSEMBLY LH
Click here
11. INSTALL REAR STABILIZER LINK ASSEMBLY LH
Click here
12. INSTALL REAR AXLE HUB AND BEARING ASSEMBLY LH
Click here
13. INSTALL REAR DISC
Click here
14. INSTALL REAR DISC BRAKE CALIPER ASSEMBLY LH
(a) Install the rear disc brake caliper assembly to the rear axle carrier sub-assembly with the 2 bolts.
Torque:
107 N·m {1091 kgf·cm, 79 ft·lbf}
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15. CONNECT REAR FLEXIBLE HOSE
(a) Connect the rear flexible hose to the rear flexible hose bracket with the bolt.
Torque:
29 N·m {296 kgf·cm, 21 ft·lbf}
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16. CONNECT NO. 2 PARKING BRAKE WIRE ASSEMBLY
(a) Install the No. 2 parking brake wire assembly to the rear trailing arm assembly with the nut.
Torque:
15.5 N·m {158 kgf·cm, 11 ft·lbf}
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(b) Engage the 2 clamps.
(c) Connect the No. 2 parking brake wire assembly connector to the rear axle hub and bearing assembly.
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(d) Connect the No. 2 parking brake wire assembly connector to the parking brake actuator assembly.
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17. INSTALL LOWER NO. 2 CONTROL ARM COVER (w/ Cover)
Click here
18. INSTALL REAR WHEEL
Click here
19. CONNECT CABLE TO NEGATIVE AUXILIARY BATTERY TERMINAL (w/o Vacuum Brake Booster)
(a) Connect the reservoir level switch connector.
(b) Connect the cable to the negative (-) auxiliary battery terminal.
Click here
(c) Perform the following procedure if air bleeding is not necessary:
(1) Turn the ignition switch on (READY).
(2) Depress the brake pedal and release it.
(3) Clear the DTCs.
Click here
20. INSTALL REAR NO. 2 SUSPENSION ARM ASSEMBLY
(a) Install the rear No. 2 suspension arm assembly (rear suspension member sub-assembly side) with the nut.
Click here
21. INSPECT AND ADJUST REAR WHEEL ALIGNMENT
Click here
22. CHECK FOR SPEED SENSOR SIGNAL
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w/ Vacuum Brake Booster: Click here
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w/o Vacuum Brake Booster: Click here
23. PERFORM INITIALIZATION
Click here
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