Last Modified: 01-30-2024 |
6.11:8.1.0 |
Doc ID: RM10000000205HQ |
Model Year Start: 2022 |
Model: RAV4 |
Prod Date Range: [12/2021 -
] |
Title: AXLE AND DIFFERENTIAL: REAR AXLE CARRIER (for AWD): INSTALLATION; 2022 - 2024 MY RAV4 RAV4 HV [12/2021 - ] |
INSTALLATION
CAUTION / NOTICE / HINT
HINT:
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Use the same procedure for the RH and LH sides.
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The following procedure is for the LH side.
PROCEDURE
1. TEMPORARILY INSTALL REAR AXLE CARRIER SUB-ASSEMBLY
(a) Temporarily install the rear axle carrier sub-assembly to the rear upper control arm assembly with the bolt and nut.
NOTICE:
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Insert the bolt with the threaded end facing the rear of the vehicle.
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Because the nut has its own stopper, do not turn the nut. Tighten the bolt with the nut secured.
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(b) Temporarily install the rear shock absorber assembly to the rear axle carrier sub-assembly with the nut.
NOTICE:
Hold the rear axle carrier pin while rotating the nut.
(c) Install the rear trailing arm assembly to the rear axle carrier sub-assembly with the 3 bolts and nut.
Torque:
Bolt A :
135 N·m {1377 kgf·cm, 100 ft·lbf}
Bolt B :
75 N·m {765 kgf·cm, 55 ft·lbf}
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2. TEMPORARILY INSTALL REAR NO. 1 SUSPENSION ARM ASSEMBLY LH
Click here
3. INSTALL REAR LOWER COIL SPRING INSULATOR LH
Click here
4. INSTALL REAR COIL SPRING LH
Click here
5. STABILIZE SUSPENSION
Click here
6. INSTALL REAR UPPER CONTROL ARM ASSEMBLY LH
(a) Install the rear upper control arm assembly LH to the rear axle carrier sub-assembly LH with the bolt and nut.
Torque:
73 N·m {744 kgf·cm, 54 ft·lbf}
NOTICE:
Because the nut has its own stopper, do not turn the nut. Tighten the bolt with the nut secured.
7. INSTALL REAR NO. 1 SUSPENSION ARM ASSEMBLY LH
(a) Install the rear No. 1 suspension arm assembly with the bolt and nut.
Torque:
73 N·m {744 kgf·cm, 54 ft·lbf}
NOTICE:
Because the nut has its own stopper, do not turn the nut. Tighten the bolt with the nut secured.
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8. INSTALL REAR NO. 2 SUSPENSION ARM ASSEMBLY LH
Click here
9. INSTALL REAR SHOCK ABSORBER ASSEMBLY LH
Click here
10. INSTALL REAR STABILIZER LINK ASSEMBLY LH
Click here
11. INSTALL NO. 2 FLEXIBLE HOSE BRACKET
(a) Install the flexible hose bracket to the rear axle carrier sub-assembly with the bolt.
Torque:
29 N·m {296 kgf·cm, 21 ft·lbf}
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12. INSTALL REAR AXLE HUB AND BEARING ASSEMBLY LH
Click here
13. INSTALL REAR DISC
Click here
14. INSTALL REAR DISC BRAKE CALIPER ASSEMBLY LH
(a) Install the rear disc brake caliper assembly to the rear axle carrier sub-assembly with the 2 bolts.
Torque:
107 N·m {1091 kgf·cm, 79 ft·lbf}
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15. INSTALL REAR AXLE SHAFT NUT
(a) Clean the threaded parts on the rear drive shaft assembly and a new rear axle shaft nut using non-residue solvent.
NOTICE:
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Be sure to perform this work even when using a new rear drive shaft assembly.
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Keep the threaded parts free of oil and foreign matter.
(b) Using a 30 mm socket wrench, install the rear axle shaft nut.
Torque:
216 N·m {2203 kgf·cm, 159 ft·lbf}
NOTICE:
Stake the rear axle shaft nut after inspecting for looseness and runout in the following steps.
HINT:
Depress the brake pedal to prevent the drive shaft from rotating.
(c) Using a chisel and hammer, stake the rear axle shaft nut.
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16. INSTALL NO. 2 PARKING BRAKE WIRE ASSEMBLY
(a) Install the No. 2 parking brake wire assembly to the rear trailing arm assembly with the nut.
Torque:
15.5 N·m {158 kgf·cm, 11 ft·lbf}
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(b) Engage the 2 clamps.
(c) Connect the No. 2 parking brake wire assembly connector to the parking brake actuator assembly.
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(d) Connect the rear skid control sensor connector to the rear axle carrier sub-assembly with the bolt.
Torque:
8.5 N·m {87 kgf·cm, 75 in·lbf}
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17. INSTALL LOWER NO. 2 CONTROL ARM COVER (w/ Cover)
Click here
18. CONNECT REAR FLEXIBLE HOSE
(a) Connect the rear flexible hose to the rear flexible hose bracket with the bolt.
Torque:
29 N·m {296 kgf·cm, 21 ft·lbf}
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19. INSTALL REAR WHEEL
Click here
20. CONNECT CABLE TO NEGATIVE AUXILIARY BATTERY TERMINAL (w/o Vacuum Brake Booster)
(a) Connect the reservoir level switch connector.
(b) Connect the cable to the negative (-) auxiliary battery terminal.
Click here
(c) Perform the following procedure if air bleeding is not necessary:
(1) Turn the ignition switch on (READY).
(2) Depress the brake pedal and release it.
(3) Clear the DTCs.
Click here
21. INSTALL REAR NO. 2 SUSPENSION ARM ASSEMBLY
(a) Install the rear No. 2 suspension arm assembly (rear suspension member sub-assembly side) with the nut.
Click here
22. INSPECT AND ADJUST REAR WHEEL ALIGNMENT
Click here
23. CHECK FOR SPEED SENSOR SIGNAL
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w/ Vacuum Brake Booster: Click here
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w/o Vacuum Brake Booster: Click here
24. PERFORM INITIALIZATION
Click here
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