Last Modified: 01-30-2024 6.11:8.1.0 Doc ID: RM10000000214OE
Model Year Start: 2022 Model: RAV4 Prod Date Range: [12/2021 -           ]
Title: BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS: ELECTRONICALLY CONTROLLED BRAKE SYSTEM (w/o Vacuum Brake Booster): HOW TO PROCEED WITH TROUBLESHOOTING; 2022 - 2024 MY RAV4 RAV4 HV [12/2021 -        ]

HOW TO PROCEED WITH TROUBLESHOOTING

CAUTION / NOTICE / HINT

HINT:

*: Use the GTS.

PROCEDURE

1.

VEHICLE BROUGHT TO WORKSHOP

NEXT

2.

CUSTOMER PROBLEM ANALYSIS

(a) Interview the customer and confirm the problem.

Click here 2019 - 2024 MY RAV4 RAV4 HV [11/2018 -        ]; INTRODUCTION: HOW TO TROUBLESHOOT ECU CONTROLLED SYSTEMS: HOW TO PROCEED WITH TROUBLESHOOTING

NEXT

3.

CHECK DTC, FREEZE FRAME DATA AND VEHICLE CONTROL HISTORY*

(a) Check and record DTCs and Freeze Frame Data.

for DTC Check / Clear: Click here 2022 - 2024 MY RAV4 RAV4 HV [12/2021 -        ]; BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS: ELECTRONICALLY CONTROLLED BRAKE SYSTEM (w/o Vacuum Brake Booster): DTC CHECK / CLEAR

for Freeze Frame Data: Click here 2022 - 2024 MY RAV4 RAV4 HV [12/2021 -        ]; BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS: ELECTRONICALLY CONTROLLED BRAKE SYSTEM (w/o Vacuum Brake Booster): FREEZE FRAME DATA

Chassis > Brake Booster > Trouble Codes

Chassis > Brake/EPB > Trouble Codes

Chassis > Steering Angle Sensor > Trouble Codes

(b) Clear the DTCs and Freeze Frame Data.

for DTC Check / Clear: Click here 2022 - 2024 MY RAV4 RAV4 HV [12/2021 -        ]; BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS: ELECTRONICALLY CONTROLLED BRAKE SYSTEM (w/o Vacuum Brake Booster): DTC CHECK / CLEAR

for Freeze Frame Data: Click here 2022 - 2024 MY RAV4 RAV4 HV [12/2021 -        ]; BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS: ELECTRONICALLY CONTROLLED BRAKE SYSTEM (w/o Vacuum Brake Booster): FREEZE FRAME DATA

Chassis > Brake Booster > Clear DTCs

Chassis > Brake/EPB > Clear DTCs

Chassis > Steering Angle Sensor > Clear DTCs

(c) Reconfirm the DTCs.

(1) Reconfirm the DTCs based on the recorded DTCs and Freeze Frame Data.

for DTC Check / Clear: Click here 2022 - 2024 MY RAV4 RAV4 HV [12/2021 -        ]; BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS: ELECTRONICALLY CONTROLLED BRAKE SYSTEM (w/o Vacuum Brake Booster): DTC CHECK / CLEAR

for Freeze Frame Data: Click here 2022 - 2024 MY RAV4 RAV4 HV [12/2021 -        ]; BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS: ELECTRONICALLY CONTROLLED BRAKE SYSTEM (w/o Vacuum Brake Booster): FREEZE FRAME DATA

Chassis > Brake Booster > Trouble Codes

Chassis > Brake/EPB > Trouble Codes

Chassis > Steering Angle Sensor > Trouble Codes

HINT:

  • When CAN communication system DTCs are output, repair the CAN communication system first.

    Click here 2019 - 2024 MY RAV4 HV [02/2019 -        ]; NETWORKING: CAN COMMUNICATION SYSTEM (for HV Model): HOW TO PROCEED WITH TROUBLESHOOTING

  • If DTCs related to momentary interruptions are output, perform troubleshooting for those DTCs first.

    Click here 2022 - 2024 MY RAV4 RAV4 HV [12/2021 -        ]; BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS: ELECTRONICALLY CONTROLLED BRAKE SYSTEM (w/o Vacuum Brake Booster): DATA LIST / ACTIVE TEST

  • If the GTS cannot communicate with the skid control ECU, inspect the CAN communication system.

    Click here 2019 - 2024 MY RAV4 HV [02/2019 -        ]; NETWORKING: CAN COMMUNICATION SYSTEM (for HV Model): HOW TO PROCEED WITH TROUBLESHOOTING

  • If there is no response from the No. 1 skid control ECU (brake booster with master cylinder assembly) or No. 2 skid control ECU (brake actuator assembly), inspect the supply power circuit.

    Click here 2022 - 2024 MY RAV4 RAV4 HV [12/2021 -        ]; BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS: ELECTRONICALLY CONTROLLED BRAKE SYSTEM (w/o Vacuum Brake Booster): TERMINALS OF ECU

(d) Check the Vehicle Control History.

Click here 2022 - 2024 MY RAV4 RAV4 HV [12/2021 -        ]; BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS: ELECTRONICALLY CONTROLLED BRAKE SYSTEM (w/o Vacuum Brake Booster): VEHICLE CONTROL HISTORY (RoB)

Chassis > Brake Booster > Utility

Tester Display

Vehicle Control History (RoB)

Chassis > Brake/EPB > Utility

Tester Display

Vehicle Control History (RoB)

Chassis > Steering Angle Sensor > Utility

Tester Display

Vehicle Control History (RoB)

Result

Proceed to

DTCs are not output. (Problem symptom occurs.)

A

DTCs are output.

B

DTCs are not output. (Problem symptom does not occur.)

C

DTCs are not output. (Vehicle control history is stored.)

D

A

CONFIRM PROBLEM SYMPTOMS

B

REPAIR CIRCUITS INDICATED BY OUTPUT DTCS*

C

USE SIMULATION METHOD TO CHECK

D

PERFORM TROUBLESHOOTING AND REPAIR REGARDING VEHICLE CONTROL HISTORY*

NOTICE:

After performing troubleshooting and repair regarding vehicle control history, clear the vehicle control history.