Last Modified: 01-30-2024 |
6.11:8.1.0 |
Doc ID: RM1000000021IS6 |
Model Year Start: 2022 |
Model: RAV4 HV |
Prod Date Range: [12/2021 -
] |
Title: NETWORKING: CAN COMMUNICATION SYSTEM (for HV Model): Open in Bus 1 Main Bus Line; 2022 - 2024 MY RAV4 HV [12/2021 - ] |
Open in Bus 1 Main Bus Line
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DESCRIPTION
There may be a short circuit between the CAN main bus wire and/or CAN branch wire when the resistance between terminals 23 (CA1H) and 8 (CA1L) of the central gateway ECU (network gateway ECU) is below 54 Ω.
Symptom
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Trouble Area
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Resistance between terminals 23 (CA1H) and 8 (CA1L) of central gateway ECU (network gateway ECU) is below 54 Ω.
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-
Open in CAN main bus wire
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Central gateway ECU (network gateway ECU)
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No. 1 CAN junction terminal
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No. 2 CAN junction connector
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No. 8 CAN junction connector
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This malfunction is not related to the lines of a CAN branch or to ECUs or sensors connected to a CAN branch.
WIRING DIAGRAM
CAUTION / NOTICE / HINT
CAUTION:
When performing the confirmation driving pattern, obey all speed limits and traffic laws.
HINT:
-
Before disconnecting related connectors for inspection, push in on each connector body to check that the connector is not loose or disconnected.
-
When a connector is disconnected, check that the terminals and connector body are not cracked, deformed or corroded.
PROCEDURE
1.
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CHECK FOR OPEN IN CAN BUS WIRE (NO. 2 CAN JUNCTION CONNECTOR)
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(a) Disconnect the cable from the negative (-) auxiliary battery terminal.
(b) Disconnect the No. 2 CAN junction connector.
*a
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Front view of wire harness connector
(to No. 2 CAN Junction Connector)
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*b
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to No. 8 CAN Junction Connector
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*c
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to Central Gateway ECU (Network Gateway ECU)
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-
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-
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(c) Measure the resistance according to the value(s) in the table below.
Standard Resistance:
Tester Connection
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Condition
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Specified Condition
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Connected to
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G102-3 (CANH) - G102-13 (CANL)
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Cable disconnected from negative (-) auxiliary battery terminal
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108 to 132 Ω
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No. 8 CAN junction connector
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G102-8 (CANH) - G102-18 (CANL)
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Cable disconnected from negative (-) auxiliary battery terminal
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108 to 132 Ω
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Central gateway ECU (network gateway ECU)
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Result
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Proceed to
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OK
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A
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NG (Central gateway ECU [network gateway ECU] CAN main wire)
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B
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NG (No. 8 CAN junction connector CAN main wire)
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C
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A |
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REPLACE NO. 2 CAN JUNCTION CONNECTOR
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B
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|
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2.
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CHECK FOR OPEN IN CAN BUS WIRE (CENTRAL GATEWAY ECU [NETWORK GATEWAY ECU] - NO. 2 CAN JUNCTION CONNECTOR)
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(a) Reconnect the G102 No. 2 CAN junction connector.
(b) Disconnect the central gateway ECU (network gateway ECU) connector.
|
|
*a
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Front view of wire harness connector
(to Central Gateway ECU [Network Gateway ECU])
|
|
|
(c) Measure the resistance according to the value(s) in the table below.
Standard Resistance:
Tester Connection
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Condition
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Specified Condition
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G72-23 (CA1H) - G72-8 (CA1L)
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Cable disconnected from negative (-) auxiliary battery terminal
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108 to 132 Ω
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NG |
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REPAIR OR REPLACE CAN MAIN WIRE OR CONNECTOR (CENTRAL GATEWAY ECU [NETWORK GATEWAY ECU] - NO. 2 CAN JUNCTION CONNECTOR)
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3.
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CHECK FOR OPEN IN CAN BUS WIRE (NO. 8 CAN JUNCTION CONNECTOR)
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(a) Reconnect the G102 No. 2 CAN junction connector.
(b) Disconnect the No. 8 CAN junction connector.
*a
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Front view of wire harness connector
(to No. 8 CAN Junction Connector)
|
*b
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to No. 2 CAN Junction Connector
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*c
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to No. 1 CAN Junction Terminal
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-
|
-
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(c) Measure the resistance according to the value(s) in the table below.
Standard Resistance:
Tester Connection
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Condition
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Specified Condition
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Connected to
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N75-1 (CANH) - N75-12 (CANL)
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Cable disconnected from negative (-) auxiliary battery terminal
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108 to 132 Ω
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No. 2 CAN junction connector
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N75-4 (CANH) - N75-15 (CANL)
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Cable disconnected from negative (-) auxiliary battery terminal
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108 to 132 Ω
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No. 1 CAN junction terminal
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Result
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Proceed to
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OK
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A
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NG (No. 1 CAN junction terminal CAN main wire)
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B
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NG (No. 2 CAN junction connector CAN main wire)
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C
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A |
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REPLACE NO. 8 CAN JUNCTION CONNECTOR
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C |
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REPAIR OR REPLACE CAN MAIN WIRE OR CONNECTOR (NO. 8 CAN JUNCTION CONNECTOR - NO. 2 CAN JUNCTION CONNECTOR)
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B
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|
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4.
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CHECK FOR OPEN IN CAN BUS WIRE (NO. 1 CAN JUNCTION TERMINAL - NO. 8 CAN JUNCTION CONNECTOR)
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(a) Reconnect the N75 No. 8 CAN junction connector.
(b) Disconnect the No. 1 CAN junction terminal connector.
|
|
*a
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Front view of wire harness connector
(to No. 1 CAN Junction Terminal)
|
|
|
(c) Measure the resistance according to the value(s) in the table below.
Standard Resistance:
Tester Connection
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Condition
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Specified Condition
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N54-3 (CANH) - N54-2 (CANL)
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Cable disconnected from negative (-) auxiliary battery terminal
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108 to 132 Ω
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OK |
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REPLACE NO. 1 CAN JUNCTION TERMINAL
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NG |
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REPAIR OR REPLACE CAN MAIN WIRE OR CONNECTOR (NO. 1 CAN JUNCTION TERMINAL - NO. 8 CAN JUNCTION CONNECTOR)
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|