Last Modified: 01-30-2024 6.11:8.1.0 Doc ID: RM1000000021J38
Model Year Start: 2022 Model: RAV4 Prod Date Range: [12/2021 -           ]
Title: CRUISE CONTROL: DYNAMIC RADAR CRUISE CONTROL SYSTEM (for Gasoline Model): P057162; Brake Switch "A" Signal Compare Failure; 2022 - 2024 MY RAV4 [12/2021 -        ]

DTC

P057162

Brake Switch "A" Signal Compare Failure

DESCRIPTION

When the brake pedal is depressed, the stop light switch assembly outputs a signal to the ECM. The ECM uses this signal to control cancellation of vehicle speed by the dynamic radar cruise control. When the ECM determines that terminals STP and ST1- of the stop light switch assembly are both less than 1 V, DTC P057162 is stored.

DTC No.

Detection Item

DTC Detection Condition

Trouble Area

MIL

DTC Output from

P057162

Brake Switch "A" Signal Compare Failure

When the ignition switch is ON and the dynamic radar cruise control system is operating, the ECM detects that the voltage at terminal STP and ST1- are both less than 1 V for approximately 0.5 seconds or more.

  • Harness or connector
  • Stop light switch assembly
  • ECM

Does not come on

Radar Cruise1

WIRING DIAGRAM

CAUTION / NOTICE / HINT

NOTICE:

  • Inspect the fuses for circuits related to this system before performing the following procedure.
  • Before replacing the ECM, refer to Registration.

    w/ Smart Key System: Click here 2022 - 2024 MY RAV4 [12/2021 -        ]; THEFT DETERRENT / KEYLESS ENTRY: SMART KEY SYSTEM (for Start Function, Gasoline Model): REGISTRATION

    w/o Smart Key System: Click here 2019 - 2022 MY RAV4 [11/2018 - 10/2022]; THEFT DETERRENT / KEYLESS ENTRY: IMMOBILISER SYSTEM (for Gasoline Model without Smart Key System): REGISTRATION 2023 - 2024 MY RAV4 [10/2022 -        ]; THEFT DETERRENT / KEYLESS ENTRY: IMMOBILISER SYSTEM (for Gasoline Model without Smart Key System): REGISTRATION

PROCEDURE

1.

CHECK HARNESS AND CONNECTOR (STOP LIGHT SWITCH ASSEMBLY - BATTERY AND BODY GROUND)

(a) Disconnect the stop light switch assembly connector.

*a

Front view of wire harness connector

(to Stop Light Switch Assembly)

(b) Measure the resistance according to the value(s) in the table below.

Standard Resistance:

Tester Connection

Condition

Specified Condition

A40-2 (GND) - Body ground

Always

Below 1 Ω

(c) Measure the voltage according to the value(s) in the table below.

Standard Voltage:

Tester Connection

Condition

Specified Condition

A40-7 (B) - Body ground

Always

11 to 14 V

A40-6 (B) - Body ground

Ignition switch ON

11 to 14 V

A40-6 (B) - Body ground

Ignition switch off

Below 1 V

(d) Connect the stop light switch assembly connector.

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR

OK

2.

INSPECT STOP LIGHT SWITCH ASSEMBLY

(a) Inspect the stop light switch assembly.

Click here 2019 - 2024 MY RAV4 RAV4 HV [11/2018 -        ]; LIGHTING (EXT): STOP LIGHT SWITCH: ON-VEHICLE INSPECTION

NG

REPLACE STOP LIGHT SWITCH ASSEMBLY

OK

3.

CHECK HARNESS AND CONNECTOR (ECM - STOP LIGHT SWITCH ASSEMBLY)

(a) Disconnect the A24 ECM connector.

(b) Disconnect the A40 stop light switch assembly connector.

(c) Disconnect the A39 skid control ECU (brake actuator assembly) connector.

(d) w/ Smart Key System:

Disconnect the M7 certification ECU (smart key ECU assembly) connector.

(e) w/o Smart Key System:

Disconnect the G27 shift lock control ECU (shift lock control unit assembly) connector.

(f) w/ Smart Key System:

Disconnect the G26 shift lock control ECU (shift lock control unit assembly) connector.

(g) Measure the resistance according to the value(s) in the table below.

Standard Resistance:

Tester Connection

Condition

Specified Condition

A24-22 (ST1-) - A40-5 (L)

Always

Below 1 Ω

A24-21 (STP) - A40-3 (L)

Always

Below 1 Ω

A24-22 (ST1-) or A40-5 (L) - Body ground

Always

10 kΩ or higher

A24-21 (STP) or A40-3 (L) - Body ground

Always

10 kΩ or higher

(h) w/ Smart Key System:

Connect the G26 shift lock control ECU (shift lock control unit assembly) connector.

(i) w/o Smart Key System:

Connect the G27 shift lock control ECU (shift lock control unit assembly) connector.

(j) w/ Smart Key System:

Connect the M7 certification ECU (smart key ECU assembly) connector.

(k) Connect the A39 skid control ECU (brake actuator assembly) connector.

(l) Connect the A40 stop light switch assembly connector.

(m) Connect the A24 ECM connector.

OK

REPLACE ECM 2021 - 2022 MY RAV4 [08/2020 - 10/2022]; A25A-FKS (ENGINE CONTROL): ECM: REMOVAL 2023 MY RAV4 [10/2022 - 10/2023]; A25A-FKS (ENGINE CONTROL): ECM: REMOVAL 2024 MY RAV4 [10/2023 -        ]; A25A-FKS (ENGINE CONTROL): ECM: REMOVAL

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR