Last Modified: 01-30-2024 6.11:8.1.0 Doc ID: RM1000000021JCB
Model Year Start: 2022 Model: RAV4 Prod Date Range: [12/2021 -           ]
Title: CRUISE CONTROL: FRONT RADAR SENSOR SYSTEM: U032251,U032257; Software Incompatibility with Body Control Module Not Programmed; 2022 - 2024 MY RAV4 RAV4 HV [12/2021 -        ]

DTC

U032251

Software Incompatibility with Body Control Module Not Programmed

DTC

U032257

Software Incompatibility with Body Control Module Invalid/Incompatible Software Component

DESCRIPTION

for Gasoline Model:

  • The millimeter wave radar sensor assembly receives vehicle specification information from the main body ECU (multiplex network body ECU) and ECM via the CAN communication line. If the millimeter wave radar sensor assembly cannot confirm the vehicle specification information sent from the main body ECU (multiplex network body ECU) and ECM, the millimeter wave radar sensor assembly stores DTC U032251.
  • The millimeter wave radar sensor assembly receives vehicle specification information from the main body ECU (multiplex network body ECU) and ECM via the CAN communication line. If the vehicle specification information stored in the millimeter wave radar sensor assembly does not match the vehicle specification information sent from the main body ECU (multiplex network body ECU) and ECM, the millimeter wave radar sensor assembly stores DTC U032257.

for HV Model:

  • The millimeter wave radar sensor assembly receives vehicle specification information from the main body ECU (multiplex network body ECU) and hybrid vehicle control ECU assembly via the CAN communication line. If the millimeter wave radar sensor assembly cannot confirm the vehicle specification information sent from the main body ECU (multiplex network body ECU) and hybrid vehicle control ECU assembly, the millimeter wave radar sensor assembly stores DTC U032251.
  • The millimeter wave radar sensor assembly receives vehicle specification information from the main body ECU (multiplex network body ECU) and hybrid vehicle control ECU assembly via the CAN communication line. If the vehicle specification information stored in the millimeter wave radar sensor assembly does not match the vehicle specification information sent from the main body ECU (multiplex network body ECU) and hybrid vehicle control ECU assembly, the millimeter wave radar sensor assembly stores DTC U032257.

DTC No.

Detection Item

DTC Detection Condition

Trouble Area

U032251

Software Incompatibility with Body Control Module Not Programmed

for Gasoline Model:

  • The millimeter wave radar sensor assembly cannot confirm the vehicle specification information sent from the main body ECU (multiplex network body ECU) and ECM.

for HV Model:

  • The millimeter wave radar sensor assembly cannot confirm the vehicle specification information sent from the main body ECU (multiplex network body ECU) and hybrid vehicle control ECU assembly.

for Gasoline Model:

  • SFI System
  • Main Body ECU (Multiplex Network Body ECU)
  • ECM
  • Millimeter Wave Radar Sensor Assembly

for HV Model:

  • Hybrid Control System
  • Main Body ECU (Multiplex Network Body ECU)
  • Hybrid Vehicle Control ECU Assembly
  • Millimeter Wave Radar Sensor Assembly

U032257

Software Incompatibility with Body Control Module Invalid/Incompatible Software Component

for Gasoline Model:

  • The vehicle specification information stored in the millimeter wave radar sensor assembly does not match the vehicle specification information sent from the main body ECU (multiplex network body ECU) and ECM.

for HV Model:

  • The vehicle specification information stored in the millimeter wave radar sensor assembly does not match the vehicle specification information sent from the main body ECU (multiplex network body ECU) and hybrid vehicle control ECU assembly.

for Gasoline Model:

  • SFI System
  • Main Body ECU (Multiplex Network Body ECU)
  • ECM
  • Millimeter Wave Radar Sensor Assembly

for HV Model:

  • Hybrid Control System
  • Main Body ECU (Multiplex Network Body ECU)
  • Hybrid Vehicle Control ECU Assembly
  • Millimeter Wave Radar Sensor Assembly

CAUTION / NOTICE / HINT

NOTICE:

  • When replacing the millimeter wave radar sensor assembly, always replace it with a new one. If a millimeter wave radar sensor assembly which was installed to another vehicle is used, the information stored in the millimeter wave radar sensor assembly will not match the information from the vehicle and a DTC may be stored.
  • When the millimeter wave radar sensor assembly has been replaced with a new one, it is necessary to perform millimeter wave radar sensor assembly beam axis alignment and to clear the vehicle control history. Before performing the Driving Adjustment, make sure to read Before Starting Driving Adjustment.

    HINT:

    Beam axis alignment of the millimeter wave radar sensor assembly can be performed using either Triangle Target, Flat Surface Target or Driving Adjustment.

    Triangle Target: Click here 2022 - 2024 MY RAV4 RAV4 HV [12/2021 -        ]; CRUISE CONTROL: MILLIMETER WAVE RADAR SENSOR: TARGET ADJUSTMENT(TRIANGLE TARGET)

    Flat Surface Target: Click here 2022 - 2024 MY RAV4 RAV4 HV [12/2021 -        ]; CRUISE CONTROL: MILLIMETER WAVE RADAR SENSOR: TARGET ADJUSTMENT(FLAT SURFACE TARGET)

    Driving Adjustment: Click here 2022 - 2024 MY RAV4 RAV4 HV [12/2021 -        ]; CRUISE CONTROL: MILLIMETER WAVE RADAR SENSOR: DRIVING ADJUSTMENT

  • Recognition code registration is necessary when replacing the main body ECU (multiplex network body ECU).
  • w/ Smart Key System:

    Before replacing the main body ECU (multiplex network body ECU), refer to Registration.

    for HV Model:

    Click here 2022 - 2024 MY RAV4 HV [12/2021 -        ]; THEFT DETERRENT / KEYLESS ENTRY: SMART KEY SYSTEM (for Start Function, HV Model): REGISTRATION

    for Gasoline Model:

    Click here 2022 - 2024 MY RAV4 [12/2021 -        ]; THEFT DETERRENT / KEYLESS ENTRY: SMART KEY SYSTEM (for Start Function, Gasoline Model): REGISTRATION

  • for HV Model:

    Before replacing the hybrid vehicle control ECU assembly, refer to Registration.

    Click here 2022 - 2024 MY RAV4 HV [12/2021 -        ]; THEFT DETERRENT / KEYLESS ENTRY: SMART KEY SYSTEM (for Start Function, HV Model): REGISTRATION

  • for Gasoline Model:

    Before replacing the ECM, refer to Registration.

    Click here 2022 - 2024 MY RAV4 [12/2021 -        ]; THEFT DETERRENT / KEYLESS ENTRY: SMART KEY SYSTEM (for Start Function, Gasoline Model): REGISTRATION

PROCEDURE

1.

CHECK FOR DTC (MAIN BODY)

(a) Check for DTCs of main body ECU (multiplex network body ECU).

Body Electrical > Main Body > Trouble Codes

Result

Proceed to

DTCs are not output

A

DTCs are output

B

B

GO TO DTC CHART

A

2.

CHECK FOR DTCs (HEALTH CHECK)

(a) Using the Techstream, perform a health check.

OK:

ECUs other than the millimeter wave radar sensor assembly do not output specification information mismatch DTCs related to the main body ECU (multiplex network body ECU)

NG

REPLACE MAIN BODY ECU (MULTIPLEX NETWORK BODY ECU) 2022 MY RAV4 RAV4 HV [12/2021 - 10/2022]; POWER DISTRIBUTION: MAIN BODY ECU: REMOVAL 2023 MY RAV4 RAV4 HV [10/2022 - 10/2023]; POWER DISTRIBUTION: MAIN BODY ECU: REMOVAL 2024 MY RAV4 RAV4 HV [10/2023 -        ]; POWER DISTRIBUTION: MAIN BODY ECU: REMOVAL

OK

3.

CHECK MAIN BODY ECU (MULTIPLEX NETWORK BODY ECU)

(a) Check that the main body ECU (multiplex network body ECU) that is installed is a Toyota genuine part.

OK:

The main body ECU (multiplex network body ECU) that is installed is a Toyota genuine part

OK (for HV Model)

GO TO STEP 8

NG

REPLACE MAIN BODY ECU (MULTIPLEX NETWORK BODY ECU) 2022 MY RAV4 RAV4 HV [12/2021 - 10/2022]; POWER DISTRIBUTION: MAIN BODY ECU: REMOVAL 2023 MY RAV4 RAV4 HV [10/2022 - 10/2023]; POWER DISTRIBUTION: MAIN BODY ECU: REMOVAL 2024 MY RAV4 RAV4 HV [10/2023 -        ]; POWER DISTRIBUTION: MAIN BODY ECU: REMOVAL

OK (for Gasoline Model)

4.

CHECK FOR DTC (ENGINE)

(a) Check for DTCs of SFI system.

Powertrain > Engine > Trouble Codes

Result

Proceed to

DTCs are not output

A

DTCs are output

B

B

GO TO SFI SYSTEM 2022 MY RAV4 RAV4 HV [12/2021 - 10/2022]; A25A-FKS (ENGINE CONTROL): SFI SYSTEM: DIAGNOSTIC TROUBLE CODE CHART 2023 MY RAV4 RAV4 HV [10/2022 - 10/2023]; A25A-FKS (ENGINE CONTROL): SFI SYSTEM: DIAGNOSTIC TROUBLE CODE CHART 2024 MY RAV4 RAV4 HV [10/2023 -        ]; A25A-FKS (ENGINE CONTROL): SFI SYSTEM: DIAGNOSTIC TROUBLE CODE CHART

A

5.

CHECK FOR DTC (HEALTH CHECK)

(a) Using the Techstream, perform a health check.

OK:

ECUs other than the millimeter wave radar sensor assembly do not output specification information mismatch DTCs related to the ECM.

NG

REPLACE ECM 2022 MY RAV4 HV [12/2021 - 10/2022]; A25A-FXS (ENGINE CONTROL): ECM: REMOVAL 2023 MY RAV4 HV [10/2022 - 10/2023]; A25A-FXS (ENGINE CONTROL): ECM: REMOVAL 2024 MY RAV4 HV [10/2023 -        ]; A25A-FXS (ENGINE CONTROL): ECM: REMOVAL

OK

6.

CHECK ECM

(a) Check that the ECM that is installed is a Toyota genuine part.

OK:

The ECM that is installed is a Toyota genuine part

NG

REPLACE ECM 2022 MY RAV4 HV [12/2021 - 10/2022]; A25A-FXS (ENGINE CONTROL): ECM: REMOVAL 2023 MY RAV4 HV [10/2022 - 10/2023]; A25A-FXS (ENGINE CONTROL): ECM: REMOVAL 2024 MY RAV4 HV [10/2023 -        ]; A25A-FXS (ENGINE CONTROL): ECM: REMOVAL

OK

7.

CHECK FOR DTC (FRONT RADAR SENSOR)

(a) Check for DTCs.

Body Electrical > Front Radar Sensor > Trouble Codes

Result

Proceed to

DTCs are not output

A

DTCs are output

B

A

END

B

REPLACE MILLIMETER WAVE RADAR SENSOR ASSEMBLY

8.

CHECK FOR DTC (HYBRID CONTROL)

(a) Check for DTCs of hybrid control system.

Powertrain > Hybrid Control > Trouble Codes

Result

Proceed to

DTCs are not output

A

DTCs are output

B

B

GO TO HYBRID CONTROL SYSTEM

for AWD with NICKEL METAL HYDRIDE BATTERY:

Click here 2022 - 2024 MY RAV4 HV [12/2021 -        ]; HYBRID / BATTERY CONTROL: HYBRID CONTROL SYSTEM (for AWD with NICKEL METAL HYDRIDE BATTERY): DIAGNOSTIC TROUBLE CODE CHART

for LITHIUM-ION BATTERY:

Click here 2022 - 2024 MY RAV4 HV [12/2021 -        ]; HYBRID / BATTERY CONTROL: HYBRID CONTROL SYSTEM (for LITHIUM-ION BATTERY): DIAGNOSTIC TROUBLE CODE CHART

A

9.

CHECK FOR DTC (HEALTH CHECK)

(a) Using the Techstream, perform a health check.

OK:

ECUs other than the millimeter wave radar sensor assembly do not output specification information mismatch DTCs related to the hybrid vehicle control ECU assembly.

NG

REPLACE HYBRID VEHICLE CONTROL ECU ASSEMBLY 2022 MY RAV4 HV [12/2021 - 10/2022]; HYBRID / BATTERY CONTROL: HYBRID VEHICLE CONTROL ECU: REMOVAL 2023 MY RAV4 HV [10/2022 - 10/2023]; HYBRID / BATTERY CONTROL: HYBRID VEHICLE CONTROL ECU: REMOVAL 2024 MY RAV4 HV [10/2023 -        ]; HYBRID / BATTERY CONTROL: HYBRID VEHICLE CONTROL ECU: REMOVAL

OK

10.

CHECK HYBRID VEHICLE CONTROL ECU ASSEMBLY

(a) Check that the hybrid vehicle control ECU assembly that is installed is a Toyota genuine part.

OK:

The hybrid vehicle control ECU assembly that is installed is a Toyota genuine part

NG

REPLACE HYBRID VEHICLE CONTROL ECU ASSEMBLY 2022 MY RAV4 HV [12/2021 - 10/2022]; HYBRID / BATTERY CONTROL: HYBRID VEHICLE CONTROL ECU: REMOVAL 2023 MY RAV4 HV [10/2022 - 10/2023]; HYBRID / BATTERY CONTROL: HYBRID VEHICLE CONTROL ECU: REMOVAL 2024 MY RAV4 HV [10/2023 -        ]; HYBRID / BATTERY CONTROL: HYBRID VEHICLE CONTROL ECU: REMOVAL

OK

11.

CHECK FOR DTC (FRONT RADAR SENSOR)

(a) Check for DTCs.

Body Electrical > Front Radar Sensor > Trouble Codes

Result

Proceed to

DTCs are not output

A

DTCs are output

B

A

END

B

REPLACE MILLIMETER WAVE RADAR SENSOR ASSEMBLY