Last Modified: 01-30-2024 6.11:8.1.0 Doc ID: RM1000000021JTM
Model Year Start: 2022 Model: RAV4 HV Prod Date Range: [12/2021 -           ]
Title: A25A-FXS (EMISSION CONTROL): EGR VALVE: REMOVAL; 2022 - 2024 MY RAV4 HV [12/2021 -        ]

REMOVAL

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during EGR valve assembly removal/installation are shown below.

Necessary Procedures After Parts Removed/Installed/Replaced

Replaced Part or Performed Procedure

Necessary Procedures

Effect/Inoperative Function when Necessary Procedure not Performed

Link
  • Replacement of EGR valve assembly
  • Gas leak from exhaust system is repaired

Inspection After Repair
  • Poor idle, etc.
  • Engine start function, etc.

2022 - 2024 MY RAV4 RAV4 HV [12/2021 -        ]; A25A-FXS (ENGINE CONTROL): SFI SYSTEM: INITIALIZATION

NOTICE:

This procedure includes the removal of small-head bolts. Refer to Small-Head Bolts of Basic Repair Hint to identify the small-head bolts.

Click here 2022 MY RAV4 RAV4 HV [12/2021 - 10/2022]; INTRODUCTION: REPAIR INSTRUCTION: INITIALIZATION 2023 MY RAV4 RAV4 HV [10/2022 - 10/2023]; INTRODUCTION: REPAIR INSTRUCTION: INITIALIZATION 2024 MY RAV4 RAV4 HV [10/2023 -        ]; INTRODUCTION: REPAIR INSTRUCTION: INITIALIZATION

PROCEDURE

1. REMOVE EGR COOLER ASSEMBLY

Click here 2022 - 2024 MY RAV4 HV [12/2021 -        ]; A25A-FXS (EMISSION CONTROL): EGR COOLER: REMOVAL

2. DISCONNECT ENGINE WIRE

(a) Detach the 3 hose clamps and disconnect the No. 1 fuel vapor feed hose and No. 2 fuel vapor feed hose.

*1

No. 1 Fuel Vapor Feed Hose

*2

No. 2 Fuel Vapor Feed Hose

(b) Disconnect the EGR valve assembly connector.

(c) Remove the bolt.

(d) Detach the 2 wire harness clamps and disconnect the engine wire.

3. REMOVE NO. 1 EGR PIPE SUB-ASSEMBLY

(a) Using an 8 mm socket wrench, remove the 4 bolts and No. 1 EGR pipe sub-assembly from the intake manifold and EGR valve assembly.

(b) Remove the EGR valve adapter gasket from the No. 1 EGR pipe sub-assembly.

(c) Remove the EGR inlet gasket from the intake manifold.

4. REMOVE EGR VALVE ASSEMBLY

(a) Slide the clip and disconnect the No. 8 water by-pass hose from the EGR valve assembly.

*1

No. 8 Water By-pass Hose

*2

No. 4 Water By-pass Hose

(b) Slide the clip and remove the No. 4 water by-pass hose from the EGR valve assembly.

(c) Using an 8 mm socket wrench, remove the 2 bolts and EGR valve assembly from the camshaft housing.