- Poor idle, etc.
- Engine start function, etc.
| Last Modified: 01-30-2024 | 6.11:8.1.0 | Doc ID: RM1000000021L44 |
| Model Year Start: 2022 | Model: RAV4 HV | Prod Date Range: [12/2021 - 10/2022] |
| Title: A25A-FXS (FUEL): FUEL PUMP (w/ Canister Pump Module): REMOVAL; 2022 MY RAV4 HV [12/2021 - 10/2022] | ||
REMOVAL
CAUTION / NOTICE / HINT
The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during fuel pump removal/installation are shown below.
Necessary Procedures After Parts Removed/Installed/Replaced
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Replaced Part or Performed Procedure |
Necessary Procedure |
Effect/Inoperative Function when Necessary Procedure not Performed |
Link |
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*: When performing learning using the Techstream.
Click here
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Auxiliary battery terminal is disconnected/reconnected |
Perform steering sensor zero point calibration |
Lane control system |
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Parking support brake system* |
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Pre-collision system |
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Lighting system (EXT) (w/ AFS) |
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Memorize steering angle neutral point |
Parking assist monitor system |
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Panoramic view monitor system |
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Reset back door close position |
Power back door system |
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Back door lock initialization |
Power door lock control system |
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Replacement of fuel pump |
Inspection after repair |
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CAUTION:
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Never perform work on fuel system components near any possible ignition sources.
- Vaporized fuel could ignite, resulting in a serious accident.
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Do not perform work on fuel system components without first disconnecting the cable from the negative (-) auxiliary battery terminal.
- Sparks could cause vaporized fuel to ignite, resulting in a serious accident.
PROCEDURE
1. PRECAUTION
NOTICE:
After turning the power switch off, waiting time may be required before disconnecting the cable from the negative (-) battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) battery terminal notices before proceeding with work.
Click here
![2019 - 2024 MY RAV4 RAV4 HV [11/2018 - ]; INTRODUCTION: REPAIR INSTRUCTION: PRECAUTION](/t3Portal/stylegraphics/info.gif)
2. DISCHARGE FUEL SYSTEM PRESSURE
Click here
3. REMOVE DECK BOARD ASSEMBLY
Click here
4. REMOVE REAR NO. 2 FLOOR BOARD
Click here
5. REMOVE BATTERY HOLE COVER
Click here
6. DISCONNECT CABLE FROM NEGATIVE AUXILIARY BATTERY TERMINAL
NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected.
Click here
7. REMOVE BENCH TYPE REAR SEAT CUSHION ASSEMBLY
Click here
8. REMOVE REAR SEAT CUSHION LOCK HOOK
Click here
9. REMOVE REAR DOOR SCUFF PLATE LH
Click here
10. REMOVE NO. 3 BATTERY SERVICE COVER BOARD
Click here
11. REMOVE REAR DOOR SCUFF PLATE RH
HINT:
Use the same procedure as for the LH side.
12. REMOVE NO. 2 BATTERY SERVICE COVER BOARD
Click here
13. REMOVE BATTERY SERVICE COVER BOARD
Click here
14. REMOVE REAR CONSOLE END PANEL SUB-ASSEMBLY
Click here
15. REMOVE REAR FLOOR SERVICE HOLE COVER
(a) Fold back the floor carpet.
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(b) Remove the 3 bolts and rear floor service hole cover. |
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(c) Disconnect the 3 connectors from the fuel suction with pump and gauge tube assembly and fuel gauge wire. |
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16. REMOVE FUEL TANK PRESSURE SENSOR
Click here
17. DISCONNECT FUEL TANK VENT HOSE SUB-ASSEMBLY
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(a) Disconnect the fuel tank vent hose sub-assembly from the fuel suction with pump and gauge tube assembly. Click here
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18. DISCONNECT FUEL TANK MAIN TUBE SUB-ASSEMBLY
(a) Remove the tube joint clip, and pull off the fuel tube joint of the fuel tank main tube sub-assembly.
NOTICE:
- Remove any foreign matter on the fuel tube joint before performing this work.
- Do not scratch or allow any foreign matter to get on the parts when disconnecting them as the fuel tube connector has O-rings that seal the pipe (fuel pipe).
- Be sure to disconnect the fuel tube joint by hand.
- Do not bend, twist, pinch or kink the nylon tube.
- Cover the disconnected fuel tube joint with a plastic bag to prevent damage and contamination.
- If the fuel tube joint and plate sub-assembly are stuck, push and pull to release them.
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*1 |
Tube Joint Clip |
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*2 |
Fuel Tank Main Tube Sub-assembly |
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*a |
Nylon Tube |
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*b |
Fuel Tube Joint |
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*c |
Plate Sub-assembly |
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*d |
O-ring |
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Pull off |
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Pull off |
19. REMOVE FUEL PUMP GAUGE RETAINER
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(a) Detach the claw and remove the fuel sender gauge wire from the fuel pump gauge retainer. |
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(b) Detach the claw and remove the No. 1 fuel tube clamp from the fuel pump gauge retainer. |
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(c) Remove the fuel pump gauge retainer.
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(1) Temporarily install SST (plate) and SST (claw) to the fuel pump gauge retainer. SST: 09808-01071 SST: 09808-14031 09808-01030 09808-01090 HINT: Securely insert the ends of SST (claw) into the insertion points in the fuel pump gauge retainer. |
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(2) While firmly pressing SST (claw) into the insertion points in the fuel pump gauge retainer, tighten SST (bolt).
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(3) Install SST (handle) and an extension bar to SST (plate). SST: 09808-01071 SST: 09808-14031 09808-01010 09808-01030 09808-01090 |
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(4) Lightly press down on SST to prevent it from separating from the fuel pump gauge retainer. While pressing down on SST, rotate SST (handle) slowly to loosen the fuel pump gauge retainer.
CAUTION:
When turning SST (handle), take care not to hit the console box assembly with your hands or SST (handle).
NOTICE:
- Do not use any tools other than specified in this operation as this may result in damage to the fuel pump gauge retainer or the fuel tank assembly.
- Do not press down on SST excessively as this may make the fuel pump gauge retainer hard to rotate, and may damage components.
- Make sure to rotate SST (handle) horizontally. If it is rotated at an angle, SST may come off.
- Do not spin SST too fast or use an impact wrench as this may result in damage to components.
- If SST comes off of the fuel pump gauge retainer, loosen SST (bolt) and reinstall SST.
(5) While pressing down on the fuel suction with pump and gauge tube assembly, remove the fuel pump gauge retainer.
20. REMOVE FUEL SUCTION WITH PUMP AND GAUGE TUBE ASSEMBLY
(a) Remove the fuel suction with pump and gauge tube assembly from the fuel tank assembly.
NOTICE:
Be careful not to bend the arm of the fuel sender gauge assembly.
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(b) Remove the gasket from the fuel tank assembly. |
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