| Last Modified: 05-08-2025 | 6.11:8.1.0 | Doc ID: RM1000000021U3Y |
| Model Year Start: 2022 | Model: RAV4 HV | Prod Date Range: [12/2021 - ] |
| Title: A25A-FXS (COOLING): THERMOSTAT: INSTALLATION; 2022 - 2025 MY RAV4 HV [12/2021 - ] | ||
INSTALLATION
CAUTION / NOTICE / HINT
NOTICE:
This procedure includes the removal of small-head bolts. Refer to Small-Head Bolts of Basic Repair Hint to identify the small-head bolts.
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![2019 - 2025 MY RAV4 RAV4 HV [11/2018 - ]; INTRODUCTION: REPAIR INSTRUCTION: PRECAUTION](/t3Portal/stylegraphics/info.gif)
PROCEDURE
1. INSTALL WATER INLET WITH THERMOSTAT SUB-ASSEMBLY
(a) Install a new gasket to the water inlet with thermostat sub-assembly.
HINT:
Be sure to clean the contact surfaces.
(b) Using an 8 mm socket wrench, install the water inlet with thermostat sub-assembly with the 2 bolts.
Torque:
10 N·m {102 kgf·cm, 7 ft·lbf}
(c) Connect the No. 7 water by-pass hose to the water inlet with thermostat sub-assembly and slide the clip to secure it.
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*a |
View A |
*b |
15° |
|
*c |
90° |
*d |
Upper Side |
|
*e |
LH Side |
*f |
1 mm (0.0394 in.) or higher |
NOTICE:
Make sure that the tabs of the clip are within the area shown in the illustration.
2. CONNECT NO. 2 RADIATOR HOSE
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3. INSTALL INTAKE MANIFOLD
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4. ADD ENGINE COOLANT (for Engine)
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5. INSPECT FOR COOLANT LEAK (for Engine)
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