- Power window regulator motor assembly LH
- Power window regulator motor assembly RH
- Front door window regulator sub-assembly LH
- Front door window regulator sub-assembly RH
- Front door glass sub-assembly LH
- Front door glass sub-assembly RH
- Front door glass run LH
- Front door glass run RH
| Last Modified: 01-30-2024 | 6.11:8.1.0 | Doc ID: RM100000002589C |
| Model Year Start: 2023 | Model: RAV4 | Prod Date Range: [10/2022 - 10/2023] |
| Title: DOOR / HATCH: FRONT DOOR: DISASSEMBLY; 2023 MY RAV4 RAV4 HV [10/2022 - 10/2023] | ||
DISASSEMBLY
CAUTION / NOTICE / HINT
The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are removed and installed, or replaced during front door disassembly/reassembly are shown below.
Necessary Procedure After Parts Removed/Installed/Replaced (for HV Model)
|
Replaced Part or Performed Procedures |
Necessary Procedures |
Effect/Inoperative Function When Necessary Procedures are not Performed |
Link |
|---|---|---|---|
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*: When performing learning using the Techstream.
Click here
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Removal and installation of auxiliary battery terminal |
Perform steering sensor zero point calibration |
Lane control system |
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Parking support brake system (for HV model)* |
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Pre-collision system |
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Reset back door close position |
Power back door system (for HV model) |
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Back door lock initialization |
Power door lock control system |
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Initialize power window control system |
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NOTICE:
- After the ignition switch is turned off, the audio and visual system records various types of memory and settings. As a result, after turning the ignition switch off, make sure to wait at least 2 minutes before disconnecting the cable from the negative (-) auxiliary battery terminal.
- When the cable is disconnected from the negative (-) auxiliary battery terminal and the security lock setting has been enabled, multi-display operations will be disabled upon next startup unless the password is entered. Be sure to check the security lock setting before disconnecting the cable from the negative (-) auxiliary battery terminal.
Necessary Procedure After Parts Removed/Installed/Replaced (for Gasoline Model)
|
Replaced Part or Performed Procedures |
Necessary Procedures |
Effect/Inoperative Function When Necessary Procedures are not Performed |
Link |
|---|---|---|---|
|
*: When performing learning using the Techstream.
Click here
|
|||
|
Removal and installation of auxiliary battery terminal |
Drive the vehicle until stop and start control is permitted (approximately 5 to 60 minutes) |
Stop and start system |
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Perform steering sensor zero point calibration |
Lane control system |
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Parking support brake system (for Gasoline model)* |
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Pre-collision system |
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Reset back door close position |
Power back door system (for Gasoline model) |
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Back door lock initialization |
Power door lock control system |
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Initialize power window control system |
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NOTICE:
- After the ignition switch is turned off, the audio and visual system records various types of memory and settings. As a result, after turning the ignition switch off, make sure to wait at least 2 minutes before disconnecting the cable from the negative (-) auxiliary battery terminal.
- When the cable is disconnected from the negative (-) auxiliary battery terminal and the security lock setting has been enabled, multi-display operations will be disabled upon next startup unless the password is entered. Be sure to check the security lock setting before disconnecting the cable from the negative (-) auxiliary battery terminal.
HINT:
- Use the same procedure for the RH and LH sides.
- The procedure below is for the LH side.
- Before performing disassembly work on the front door, make sure that the front door glass is fully open and be sure to disconnect the cable from the negative (-) auxiliary battery terminal.
PROCEDURE
1. PRECAUTION
CAUTION:
Be sure to read Precaution thoroughly before servicing.
Click here
![2021 - 2024 MY RAV4 RAV4 HV [08/2020 - ]; SUPPLEMENTAL RESTRAINT SYSTEMS: AIRBAG SYSTEM: PRECAUTION](/t3Portal/stylegraphics/info.gif)
NOTICE:
After turning the ignition switch off, waiting time may be required before disconnecting the cable from the negative (-) auxiliary battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) auxiliary battery terminal notices before proceeding with work.
Click here
2. REMOVE DECK BOARD ASSEMBLY (for HV Model)
Click here
3. REMOVE REAR NO. 2 FLOOR BOARD (for HV Model)
Click here
4. REMOVE BATTERY HOLE COVER (for HV Model)
Click here
5. DISCONNECT CABLE FROM NEGATIVE AUXILIARY BATTERY TERMINAL
(a) for A25A-FXS:
Click here
(b) for A25A-FKS:
Click here
CAUTION:
- Wait at least 90 seconds after disconnecting the cable from the negative (-) auxiliary battery terminal to disable the SRS system.
- If the airbag deploys for any reason, it may cause a serious accident.
NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected.
Click here
6. REMOVE FRONT DOOR INSIDE HANDLE BEZEL LH
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(a) Detach the claw and remove the front door inside handle bezel LH. |
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7. REMOVE FRONT DOOR ASSIST GRIP COVER LH
(a) Apply protective tape to the front door trim board sub-assembly LH as shown in the illustration.
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Protective Tape |
(b) Using a moulding remover A, detach the clip.
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Remove in this Direction |
(c) Detach the claw in the order shown in the illustration.
(d) Detach the guide in the direction indicated by the arrow shown in the illustration and remove the front door assist grip cover LH.
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Remove in this Direction |
8. REMOVE MULTIPLEX NETWORK MASTER SWITCH ASSEMBLY WITH FRONT DOOR ARMREST BASE PANEL (for Driver Side)
(a) Apply protective tape around the multiplex network master switch assembly with front door armrest base panel.
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Protective Tape |
(b) Using a moulding remover A, detach the guide and claw as shown in the illustration.
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Remove in this Direction |
(c) Detach the guide in the direction indicated by the arrow shown in the illustration and remove the multiplex network master switch assembly with front door armrest base panel.
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Remove in this Direction |
(d) Disconnect the 2 connectors.
9. REMOVE MULTIPLEX NETWORK MASTER SWITCH ASSEMBLY (for Driver Side)
Click here
10. REMOVE OUTER MIRROR SWITCH ASSEMBLY (for Driver Side)
Click here
11. REMOVE POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH FRONT DOOR ARMREST BASE PANEL (for Front Passenger Side)
(a) Apply protective tape around the power window regulator switch assembly with front door armrest base panel.
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Protective Tape |
(b) Using a moulding remover A, detach the guide and claw as shown in the illustration.
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Remove in this Direction |
(c) Detach the guide in the direction indicated by the arrow shown in the illustration and remove the power window regulator switch assembly with front door armrest base panel.
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Remove in this Direction |
(d) w/ Door Control Switch:
(1) Disconnect the 2 connectors.
(e) w/o Door Control Switch:
(1) Disconnect the connector.
12. REMOVE POWER WINDOW REGULATOR SWITCH ASSEMBLY (for Front Passenger Side)
Click here
13. REMOVE DOOR CONTROL SWITCH ASSEMBLY (w/ Door Control Switch)
Click here
14. REMOVE FRONT DOOR TRIM BOARD SUB-ASSEMBLY LH
(a) Apply protective tape to the front door panel as shown in the illustration.
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Protective Tape |
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(b) Remove the 3 screws. |
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(c) Place your hand at the position shown in the illustration, and while pulling the front door trim board sub-assembly LH toward you, detach the clip and disconnect the front door trim board sub-assembly LH from the front door panel.
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Place Hand Here |
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Remove in this Direction |
HINT:
- Detach the clip in the order shown in the illustration.
- Securely detach the clips one by one.
(d) Pull the front door trim board sub-assembly LH in the direction indicated by the arrow shown in the illustration to detach the claw and clip to remove the front door trim board sub-assembly LH.
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Remove in this Direction |
HINT:
Detach the claw and clips in the order shown in the illustration.
(e) Detach the clamp and disconnect the front door lock remote control cable assembly and front door inside locking cable assembly as shown in the illustration.
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*1 |
Front Door Inside Locking Cable Assembly |
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*2 |
Front Door Lock Remote Control Cable Assembly |
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Remove in this Direction |
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(f) w/ Seat Memory Switch: (1) Disconnect the connector. |
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15. REMOVE SEAT MEMORY SWITCH (w/ Seat Memory Switch)
Click here
16. REMOVE FRONT DOOR INSIDE HANDLE SUB-ASSEMBLY LH
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(a) Detach the clamp and claw. |
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(b) Remove the front door inside handle sub-assembly LH in the direction indicated by the arrow as shown in the illustration.
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Remove in this Direction |
17. REMOVE FRONT DOOR INNER GLASS WEATHERSTRIP LH
(a) Using a clip remover with its tip wrapped with protective tape, detach the clip.
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Remove in this Direction |
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Protective Tape |
(b) Detach the guide and roll up the front door weatherstrip LH enough that the front door inner glass weatherstrip LH can be removed.
(c) Remove the front door inner glass weatherstrip LH with front door rear belt seal LH as shown in the illustration.
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Remove in this Direction |
18. REMOVE FRONT DOOR REAR BELT SEAL LH
(a) Remove the front door rear belt seal LH from the front door inner glass weatherstrip LH as shown in the illustration.
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Remove in this Direction |
19. REMOVE FRONT DOOR FRONT BELT SEAL LH
(a) Using a clip remover with its tip wrapped with protective tape, detach the clip.
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Remove in this Direction |
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Protective Tape |
(b) Detach the guide and roll up the front door weatherstrip LH enough that the front door front belt seal LH can be removed.
(c) Remove the front door front belt seal LH as shown in the illustration.
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Remove in this Direction |
20. REMOVE OUTER MIRROR INSTALL HOLE COVER LH
Click here
21. REMOVE OUTER REAR VIEW MIRROR ASSEMBLY LH
Click here
22. REMOVE FRONT NO. 1 SPEAKER ASSEMBLY
Click here
23. REMOVE FRONT DOOR SERVICE HOLE COVER LH
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(a) Disconnect the connector. |
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(b) Detach the clamp.
(c) Check that the service hole cover clip knob and bead mark are aligned.
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*a |
Location Mark |
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*b |
Bead Mark |
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Turn in this Direction |
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Service Hole Cover Clip |
(d) Turn the service hole cover clip 45° clockwise to the location mark and then remove the service hole cover clip.
HINT:
Use the same procedure for the other service hole cover clips.
(e) Using a clip remover with its tip wrapped with protective tape, detach the clip.
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Protective Tape |
(f) Pull out the front door lock remote control cable assembly LH and front door inside locking cable assembly LH from the front door service hole cover LH.
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Remove in this Direction |
24. REMOVE SIDE AIRBAG PRESSURE SENSOR LH
Click here
25. REMOVE FRONT DOOR GLASS SUB-ASSEMBLY LH
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(a) Remove the hole plug. |
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(b) for Driver Side:
(1) Connect the multiplex network master switch assembly connector.
(c) for Front Passenger Side:
(1) Connect the power window regulator switch assembly connector.
(d) Connect the cable to the negative (-) auxiliary battery terminal.
(1) for A25A-FXS:
Click here
(2) for A25A-FKS:
Click here
(e) Turn the ignition switch to ON.
(f) Move the front door glass sub-assembly LH until the installation bolts can be seen.
(g) Turn the ignition switch off.
(h) Disconnect the cable from the negative (-) auxiliary battery terminal.
(1) for A25A-FXS:
Click here
(2) for A25A-FKS:
Click here
- After disconnecting the cable from the negative (-) auxiliary battery terminal, wait for at least 90 seconds to start the operation.
- If the airbag deploys for any reason, it may cause a serious accident.
(i) for Driver Side:
(1) Disconnect the multiplex network master switch assembly connector.
(j) for Front Passenger Side:
(1) Disconnect the power window regulator switch assembly connector.
(k) Apply protective tape around the front door panel as shown in the illustration.
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Protective Tape |
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(l) Remove the 2 bolts. NOTICE: After the bolts are removed, do not allow the front door glass sub-assembly LH to fall. |
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(m) Remove the front door glass sub-assembly LH in the direction indicated by the arrows, in the order shown in the illustration.
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Remove in this Direction (1) |
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Remove in this Direction (2) |
NOTICE:
Be careful not to damage the front door glass sub-assembly LH.
26. REMOVE DOOR FRAME GARNISH LH
(a) Detach the guide and remove the door frame garnish LH in the direction indicated by the arrows, in the order shown in the illustration.
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Remove in this Direction (1) |
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Remove in this Direction (2) |
27. REMOVE FRONT DOOR GLASS RUN LH
(a) Remove the front door glass run LH as shown in the illustration.
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Remove in this Direction (1) |
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Remove in this Direction (2) |
28. REMOVE FRONT DOOR WINDOW REGULATOR SUB-ASSEMBLY LH
(a) Disconnect the connector.
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Nut |
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Connector |
(b) Remove the 7 nuts and the front door window regulator sub-assembly LH.
NOTICE:
Do not damage the front door panel with the front door window regulator sub-assembly LH.
HINT:
When removing the front door window regulator assembly LH, pull it out from the service hole as shown in the illustration.
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Remove in this Direction |
29. REMOVE POWER WINDOW REGULATOR MOTOR ASSEMBLY LH
Click here
30. REMOVE FRONT DOOR REAR LOWER FRAME SUB-ASSEMBLY LH
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(a) Remove the bolt. |
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(b) Detach the guide and remove the front door rear lower frame sub-assembly LH.
31. REMOVE FRONT DOOR FRONT LOWER FRAME SUB-ASSEMBLY LH
(a) Lift up the front door weatherstrip LH and remove the screw as shown in the illustration.
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Lift up in this Direction |
(b) Remove the 3 bolts.
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Remove in this Direction (1) |
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Remove in this Direction (2) |
(c) Remove the front door front lower frame sub-assembly LH in the direction indicated by the arrows, in the order shown in the illustration.
32. REMOVE FRONT DOOR FIX WINDOW GLASS LH
(a) Remove the front door fix window glass LH as shown in the illustration.
|
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Remove in this Direction |
33. REMOVE FRONT DOOR BELT MOULDING LH
Click here
34. REMOVE FRONT DOOR OUTSIDE HANDLE ASSEMBLY LH
(a) w/ Smart Key System:
|
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Remove in this Direction |
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Protective Tape |
(1) Using a screwdriver with its tip wrapped with protective tape, detach the claw and open the connector cover as shown in the illustration.
(2) Using a screwdriver with its tip wrapped with protective tape, detach the claw to disconnect the connector and connector cover as shown in the illustration.
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Protective Tape |
(b) Detach the holder as shown in the illustration.
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*1 |
Holder |
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Remove in this Direction |
(c) Remove the front door outside handle assembly LH by sliding and pulling it in the direction indicated by the arrow in the illustration.
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Remove in this Direction |
35. REMOVE FRONT DOOR LOCK CYLINDER ASSEMBLY LH (for Driver Side)
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(a) Remove the hole plug. |
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(b) Using a T30 "TORX" socket wrench, loosen the "TORX" screw. |
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(c) Remove the front door lock cylinder assembly LH as shown in the illustration.
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Remove in this Direction |
36. REMOVE FRONT DOOR OUTSIDE HANDLE COVER RH (for Front Passenger Side)
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(a) Remove the hole plug. |
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(b) Using a T30 "TORX" socket wrench, loosen the "TORX" screw. |
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(c) Detach the claw and remove the front door outside handle cover RH as shown in the illustration.
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Remove in this Direction |
37. REMOVE FRONT DOOR FRONT OUTSIDE HANDLE PAD
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(a) Detach the claw and guide to remove the front door front outside handle pad. |
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38. REMOVE FRONT DOOR REAR OUTSIDE HANDLE PAD
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(a) Detach the guide and remove the front door rear outside handle pad. |
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39. REMOVE FRONT DOOR LOCK OPEN ROD LH
(a) Detach the snap as shown in the illustration.
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*1 |
Snap |
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Remove in this Direction (1) |
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Remove in this Direction (2) |
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Remove in this Direction (3) |
(b) Remove the front door lock open rod LH in the direction indicated by the arrow shown in the illustration.
40. REMOVE FRONT DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY LH
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(a) Using a T30 "TORX" socket wrench, loosen the "TORX" screw. |
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(b) Detach the guide and remove the front door outside handle frame sub-assembly LH.
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(c) w/ Smart Key System: (1) Detach the wire harness clamp. |
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41. REMOVE FRONT DOOR LOCK WITH MOTOR ASSEMBLY LH
Click here
42. REMOVE DOOR LOCK WIRING HARNESS SEAL
(a) When reusing front door lock with motor assembly LH:
Click here
43. REMOVE FRONT DOOR LOCK COVER SUB-ASSEMBLY LH
Click here
44. REMOVE FRONT DOOR LOCK REMOTE CONTROL CABLE ASSEMBLY
Click here
45. REMOVE FRONT DOOR INSIDE LOCKING CABLE ASSEMBLY
Click here
46. REMOVE FRONT DOOR CHECK ASSEMBLY LH
(a) Remove the 2 bolts (A), bolt (B) and front door check assembly LH.
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Bolt (A) |
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Bolt (B) |
47. REMOVE FRONT DOOR WEATHERSTRIP LH
(a) Using a clip remover with its tip wrapped with protective tape, detach the clip.
|
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Protective Tape |
(b) Using a screwdriver with its tip wrapped with protective tape, detach the clip and remove the front door weatherstrip LH.
|
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Protective Tape |
48. REMOVE FRONT DOOR WINDOW FRAME MOULDING LH (CENTER PILLAR SIDE)
Click here
49. REMOVE FRONT DOOR PANEL PROTECTOR LH
Click here
50. REMOVE DOOR WINDOW FRAME MOULDING CLIP
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(a) Detach the claw and remove the door window frame moulding clip. HINT: Perform the following procedure only when replacement of a door window frame moulding clip in necessary. |
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51. REMOVE FRONT DOOR UPPER WINDOW FRAME MOULDING LH
Click here
52. REMOVE FRONT DOOR NO. 2 WEATHERSTRIP LH
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(a) Using a screwdriver with its tip wrapped with protective tape, detach the clip and remove the front door No. 2 weatherstrip LH. |
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53. REMOVE FRONT DOOR LOWER OUTSIDE MOULDING SUB-ASSEMBLY LH
Click here
54. REMOVE SCREW GROMMET
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(a) Detach the claw and remove the screw grommet. HINT: Use the same procedure described for the other side. |
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55. REMOVE HOLE PLUG
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(a) Remove the hole plug. HINT: Use the same procedure described for the other side. |
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56. REMOVE FRONT DOOR PANEL CUSHION
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(a) Detach the claw and remove the front door panel cushion. HINT: Use the same procedure described for the other side. |
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