| 
                           Last Modified: 05-08-2025 | 
                        6.11:8.1.0  | 
                        
                           Doc ID: RM1000000026P9A | 
                      
                     
                        | 
                           Model Year Start: 2023 | 
                        
                           Model: RAV4 | 
                        
                           Prod Date Range: [10/2022 - 10/2023] | 
                      
                     
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                           Title: NETWORKING: CAN COMMUNICATION SYSTEM (for Gasoline Model): Check Bus 5 Lines for Short Circuit; 2023 MY RAV4 [10/2022 - 10/2023] | 
                      
                   
                  
                     
                        
                           | 
                               Check Bus 5 Lines for Short Circuit 
                            | 
                         
                     
                   
                   
                  DESCRIPTION
                  There may be a short circuit between the CAN main bus wire and/or CAN branch wire when the resistance between terminals 15 (CA5H) and 16 (CA5L) of the central gateway ECU (network gateway ECU) is below 54 Ω. 
                  
                     
                        
                        
                     
                     
                        
                           | 
                               Symptom 
                            | 
                           
                               Trouble Area 
                            | 
                         
                     
                     
                        
                           
                         
                     
                     
                        
                           | 
                               Resistance between terminals 15 (CA5H) and 16 (CA5L) of the central gateway ECU (network gateway ECU) is below 54 Ω. 
                            | 
                           
                              
                                 
                                    - 
Short in CAN main bus wire
 
                                    - 
Short in CAN branch wire
 
                                    - 
Central gateway ECU (network gateway ECU)
 
                                    - 
Position control ECU assembly*1
 
                                    - 
Main body ECU (multiplex network body ECU)
 
                                    - 
Certification ECU (smart key ECU assembly)*2
 
                                    - 
Air conditioning amplifier assembly
 
                                    - 
Multiplex network door ECU*3
 
                                    - 
Combination meter assembly
 
                                    - 
No. 1 CAN junction connector
 
                                    - 
No. 7 CAN junction connector*4
 
                                  
                               
                            | 
                         
                     
                   
                   
                  WIRING DIAGRAM
                   
                   
                  CAUTION / NOTICE / HINT
                  CAUTION: 
                  When performing the confirmation driving pattern, obey all speed limits and traffic laws. 
                  
                  
                     HINT: 
                     
                        - 
Before disconnecting related connectors for inspection, push in on each connector body to check that the connector is not loose or disconnected.
 
                        - 
When a connector is disconnected, check that the terminals and connector body are not cracked, deformed or corroded.
 
                      
                   
                   
                  PROCEDURE
                   
                  
                     
                        
                           | 
                               1.  
                            | 
                           
                               CHECK FOR SHORT IN CAN BUS WIRES (NO. 1 CAN JUNCTION CONNECTOR) 
                            | 
                         
                     
                   
                  (a) Disconnect the cable from the negative (-) battery terminal. 
                  (b) Disconnect the No. 1 CAN junction connector. 
                   
                  
                     
                        
                        
                        
                        
                     
                     
                        
                           | 
                               *a 
                            | 
                           
                               Front view of wire harness connector 
                              (to No. 1 CAN Junction Connector) 
                            | 
                           
                               *b 
                            | 
                           
                              
                                 
                                    - 
to No. 7 CAN Junction Connector (w/ Power Back Door System, Memory or Headlight ECU)
 
                                    - 
to Combination Meter Assembly (w/o Power Back Door System, Memory and Headlight ECU)
 
                                  
                               
                            | 
                         
                        
                           | 
                               *c 
                            | 
                           
                               to Certification ECU (Smart Key ECU Assembly) (w/ Smart Key System) 
                            | 
                           
                               *d 
                            | 
                           
                               to Central Gateway ECU (Network Gateway ECU) 
                            | 
                         
                        
                           | 
                               *e 
                            | 
                           
                               to Main Body ECU (Multiplex Network Body ECU) 
                            | 
                           
                               *f 
                            | 
                           
                               to Air Conditioning Amplifier Assembly 
                            | 
                         
                     
                   
                  (c) Measure the resistance according to the value(s) in the table below. 
                  Standard Resistance:  
                  
                     
                        
                        
                        
                        
                     
                     
                        
                           | 
                               Tester Connection 
                            | 
                           
                               Condition 
                            | 
                           
                               Specified Condition 
                            | 
                           
                               Connected to 
                            | 
                         
                     
                     
                        
                           
                         
                     
                     
                        
                           | 
                               G96-1 (CANH) - G96-12 (CANL) 
                            | 
                           
                               Cable disconnected from negative (-) battery terminal 
                            | 
                           
                               108 to 132 Ω 
                            | 
                           
                              
                                 
                                    - 
No. 7 CAN junction connector*2
 
                                    - 
Combination meter assembly*1
 
                                  
                               
                            | 
                         
                        
                           | 
                               G96-2 (CANH) - G96-13 (CANL) 
                            | 
                           
                               Cable disconnected from negative (-) battery terminal 
                            | 
                           
                               200 Ω or higher 
                            | 
                           
                               Certification ECU (smart key ECU assembly)*3 
                            | 
                         
                        
                           | 
                               G96-3 (CANH) - G96-14 (CANL) 
                            | 
                           
                               Cable disconnected from negative (-) battery terminal 
                            | 
                           
                               108 to 132 Ω 
                            | 
                           
                               Central gateway ECU (network gateway ECU) 
                            | 
                         
                        
                           | 
                               G96-4 (CANH) - G96-15 (CANL) 
                            | 
                           
                               Cable disconnected from negative (-) battery terminal 
                            | 
                           
                               200 Ω or higher 
                            | 
                           
                               Main body ECU (multiplex network body ECU) 
                            | 
                         
                        
                           | 
                               G96-5 (CANH) - G96-16 (CANL) 
                            | 
                           
                               Cable disconnected from negative (-) battery terminal 
                            | 
                           
                               200 Ω or higher 
                            | 
                           
                               Air conditioning amplifier assembly 
                            | 
                         
                     
                   
                  
                     
                        
                           | 
                               Result 
                            | 
                           
                               Proceed to 
                            | 
                         
                     
                     
                        
                           | 
                               OK 
                            | 
                           
                               A 
                            | 
                         
                        
                           | 
                               NG (Central gateway ECU [network gateway ECU] CAN main wire) 
                            | 
                           
                               B 
                            | 
                         
                        
                           | 
                               NG (Combination meter assembly CAN main wire) (w/o Power Back Door System, Memory) 
                            | 
                           
                               C 
                            | 
                         
                        
                           | 
                               NG (No. 7 CAN junction connector CAN main wire) (w/ Power Back Door System, Memory) 
                            | 
                           
                               D 
                            | 
                         
                        
                           | 
                               NG (Wire to ECU or sensor) 
                            | 
                           
                               E 
                            | 
                         
                     
                   
                  
                     
                        
                           | A | 
                           
                               
                            | 
                           
                               REPLACE NO. 1 CAN JUNCTION CONNECTOR 
                            | 
                         
                     
                   
                  
                  
                  
                  
                     
                        
                           
                              
                                 | 
B
 | 
                               
                              
                                 
                                     
                                  | 
                               
                            
                         | 
                      
                   
                   
                  
                     
                        
                           | 
                               2.  
                            | 
                           
                               CHECK FOR SHORT IN CAN BUS WIRES (CENTRAL GATEWAY ECU [NETWORK GATEWAY ECU] - NO. 1 CAN JUNCTION CONNECTOR) 
                            | 
                         
                     
                   
                  (a) Reconnect the G96 No. 1 CAN junction connector. 
                  
                     
                        
                           | 
                               (b) Disconnect the central gateway ECU (network gateway ECU) connector. 
                            | 
                           
                              
                                 
                                    
                                        
                                     | 
                                  
                                 
                                    
                                       
                                          
                                             
                                             
                                          
                                          
                                             
                                                | 
                                                    *a 
                                                 | 
                                                
                                                    Front view of wire harness connector 
                                                   (to Central Gateway ECU [Network Gateway ECU]) 
                                                 | 
                                              
                                          
                                        
                                     | 
                                  
                               
                            | 
                         
                     
                   
                  (c) Measure the resistance according to the value(s) in the table below. 
                  Standard Resistance:  
                  
                     
                        
                        
                        
                     
                     
                        
                           | 
                               Tester Connection 
                            | 
                           
                               Condition 
                            | 
                           
                               Specified Condition 
                            | 
                         
                     
                     
                        
                           | 
                               G72-15 (CA5H) - G72-16 (CA5L) 
                            | 
                           
                               Cable disconnected from negative (-) battery terminal 
                            | 
                           
                               108 to 132 Ω 
                            | 
                         
                     
                   
                  
                  
                     
                        
                           | NG | 
                           
                               
                            | 
                           
                               REPAIR OR REPLACE CAN MAIN WIRE OR CONNECTOR (CENTRAL GATEWAY ECU [NETWORK GATEWAY ECU] - NO. 1 CAN JUNCTION CONNECTOR) 
                            | 
                         
                     
                   
                   
                  
                     
                        
                           | 
                               3.  
                            | 
                           
                               CHECK FOR SHORT IN CAN BUS WIRES (COMBINATION METER ASSEMBLY - NO. 1 CAN JUNCTION CONNECTOR) 
                            | 
                         
                     
                   
                  (a) Reconnect the G96 No. 1 CAN junction connector. 
                  (b) Disconnect the combination meter assembly connector. 
                  for 7 Inch Multi-information Display Type
                   
                  
                     
                        
                        
                     
                     
                        
                           | 
                               *a 
                            | 
                           
                               Front view of wire harness connector 
                              (to Combination Meter Assembly) 
                            | 
                         
                     
                   
                  for 12.3 Inch Multi-information Display Type
                   
                  
                     
                        
                        
                     
                     
                        
                           | 
                               *a 
                            | 
                           
                               Front view of wire harness connector 
                              (to Combination Meter Assembly) 
                            | 
                         
                     
                   
                  (c) Measure the resistance according to the value(s) in the table below. 
                  Standard Resistance:  
                  for 7 Inch Multi-information Display Type
                  
                     
                        
                        
                        
                     
                     
                        
                           | 
                               Tester Connection 
                            | 
                           
                               Condition 
                            | 
                           
                               Specified Condition 
                            | 
                         
                     
                     
                        
                           | 
                               G18-9 (CANH) - G18-25 (CANL) 
                            | 
                           
                               Cable disconnected from negative (-) battery terminal 
                            | 
                           
                               108 to 132 Ω 
                            | 
                         
                     
                   
                  for 12.3 Inch Multi-information Display Type
                  
                     
                        
                        
                        
                     
                     
                        
                           | 
                               Tester Connection 
                            | 
                           
                               Condition 
                            | 
                           
                               Specified Condition 
                            | 
                         
                     
                     
                        
                           | 
                               G140-31 (CANH) - G140-14 (CANL) 
                            | 
                           
                               Cable disconnected from negative (-) battery terminal 
                            | 
                           
                               108 to 132 Ω 
                            | 
                         
                     
                   
                  
                  
                     
                        
                           | NG | 
                           
                               
                            | 
                           
                               REPAIR OR REPLACE CAN MAIN WIRE OR CONNECTOR (COMBINATION METER ASSEMBLY - NO. 1 CAN JUNCTION CONNECTOR) 
                            | 
                         
                     
                   
                   
                  
                     
                        
                           | 
                               4.  
                            | 
                           
                               CHECK FOR SHORT IN CAN BUS WIRES (NO. 7 CAN JUNCTION CONNECTOR) 
                            | 
                         
                     
                   
                  (a) Reconnect the G96 No. 1 CAN junction connector. 
                  (b) Disconnect the No. 7 CAN junction connector. 
                   
                  
                     
                        
                        
                        
                        
                     
                     
                        
                           | 
                               *a 
                            | 
                           
                               Front view of wire harness connector 
                              (to No. 7 CAN Junction Connector) 
                            | 
                           
                               *b 
                            | 
                           
                               to No. 1 CAN Junction Connector 
                            | 
                         
                        
                           | 
                               *c 
                            | 
                           
                               to Combination Meter Assembly 
                            | 
                           
                               *d 
                            | 
                           
                               to Multiplex Network Door ECU (w/ Power Back Door System) 
                            | 
                         
                        
                           | 
                               *e 
                            | 
                           
                               to Position Control ECU Assembly (w/ Memory) 
                            | 
                           
                               - 
                            | 
                           
                               - 
                            | 
                         
                     
                   
                  (c) Measure the resistance according to the value(s) in the table below. 
                  Standard Resistance:  
                  
                     
                        
                        
                        
                        
                     
                     
                        
                           | 
                               Tester Connection 
                            | 
                           
                               Condition 
                            | 
                           
                               Specified Condition 
                            | 
                           
                               Connected to 
                            | 
                         
                     
                     
                        
                           
                         
                     
                     
                        
                           | 
                               N52-1 (CANH) - N52-7 (CANL) 
                            | 
                           
                               Cable disconnected from negative (-) battery terminal 
                            | 
                           
                               108 to 132 Ω 
                            | 
                           
                               No. 1 CAN junction connector 
                            | 
                         
                        
                           | 
                               N52-2 (CANH) - N52-8 (CANL) 
                            | 
                           
                               Cable disconnected from negative (-) battery terminal 
                            | 
                           
                               108 to 132 Ω 
                            | 
                           
                               Combination meter assembly 
                            | 
                         
                        
                           | 
                               N52-3 (CANH) - N52-9 (CANL) 
                            | 
                           
                               Cable disconnected from negative (-) battery terminal 
                            | 
                           
                               200 Ω or higher 
                            | 
                           
                               Multiplex network door ECU*1 
                            | 
                         
                        
                           | 
                               N52-4 (CANH) - N52-10 (CANL) 
                            | 
                           
                               Cable disconnected from negative (-) battery terminal 
                            | 
                           
                               200 Ω or higher 
                            | 
                           
                               Position control ECU assembly*2 
                            | 
                         
                     
                   
                  
                     
                        
                           | 
                               Result 
                            | 
                           
                               Proceed to 
                            | 
                         
                     
                     
                        
                           | 
                               OK 
                            | 
                           
                               A 
                            | 
                         
                        
                           | 
                               NG (Combination meter assembly CAN main wire) 
                            | 
                           
                               B 
                            | 
                         
                        
                           | 
                               NG (No. 1 CAN junction connector CAN main wire) 
                            | 
                           
                               C 
                            | 
                         
                        
                           | 
                               NG (Wire to ECU or sensor) 
                            | 
                           
                               D 
                            | 
                         
                     
                   
                  
                     
                        
                           | A | 
                           
                               
                            | 
                           
                               REPLACE NO. 7 CAN JUNCTION CONNECTOR 
                            | 
                         
                     
                   
                  
                     
                        
                           | C | 
                           
                               
                            | 
                           
                               REPAIR OR REPLACE CAN MAIN WIRE OR CONNECTOR (NO. 7 CAN JUNCTION CONNECTOR - NO. 1 CAN JUNCTION CONNECTOR) 
                            | 
                         
                     
                   
                  
                  
                     
                        
                           
                              
                                 | 
B
 | 
                               
                              
                                 
                                     
                                  | 
                               
                            
                         | 
                      
                   
                   
                  
                     
                        
                           | 
                               5.  
                            | 
                           
                               CHECK FOR SHORT IN CAN BUS WIRES (COMBINATION METER ASSEMBLY - NO. 7 CAN JUNCTION CONNECTOR) 
                            | 
                         
                     
                   
                  (a) Reconnect the N52 No. 7 CAN junction connector. 
                  (b) Disconnect the combination meter assembly connector. 
                  for 7 Inch Multi-information Display Type
                   
                  
                     
                        
                        
                     
                     
                        
                           | 
                               *a 
                            | 
                           
                               Front view of wire harness connector 
                              (to Combination Meter Assembly) 
                            | 
                         
                     
                   
                  for 12.3 Inch Multi-information Display Type
                   
                  
                     
                        
                        
                     
                     
                        
                           | 
                               *a 
                            | 
                           
                               Front view of wire harness connector 
                              (to Combination Meter Assembly) 
                            | 
                         
                     
                   
                  (c) Measure the resistance according to the value(s) in the table below. 
                  Standard Resistance:  
                  for 7 Inch Multi-information Display Type
                  
                     
                        
                        
                        
                     
                     
                        
                           | 
                               Tester Connection 
                            | 
                           
                               Condition 
                            | 
                           
                               Specified Condition 
                            | 
                         
                     
                     
                        
                           | 
                               G18-9 (CANH) - G18-25 (CANL) 
                            | 
                           
                               Cable disconnected from negative (-) battery terminal 
                            | 
                           
                               108 to 132 Ω 
                            | 
                         
                     
                   
                  for 12.3 Inch Multi-information Display Type
                  
                     
                        
                        
                        
                     
                     
                        
                           | 
                               Tester Connection 
                            | 
                           
                               Condition 
                            | 
                           
                               Specified Condition 
                            | 
                         
                     
                     
                        
                           | 
                               G140-31 (CANH) - G140-14 (CANL) 
                            | 
                           
                               Cable disconnected from negative (-) battery terminal 
                            | 
                           
                               108 to 132 Ω 
                            | 
                         
                     
                   
                  
                  
                     
                        
                           | NG | 
                           
                               
                            | 
                           
                               REPAIR OR REPLACE CAN MAIN WIRE OR CONNECTOR (COMBINATION METER ASSEMBLY - NO. 7 CAN JUNCTION CONNECTOR) 
                            | 
                         
                     
                   
                   
                  
                     
                        
                           | 
                               6.  
                            | 
                           
                               CHECK FOR SHORT IN CAN BUS WIRES (ECU, SENSOR) 
                            | 
                         
                     
                   
                  (a) Reconnect all wire harness connectors. 
                  
                     
                        
                           | 
                               (b) Disconnect the connector that includes terminals CANH and CANL from the ECU or sensor to which the short circuited branch wire is connected. 
                              Click here
                                    
                                       
                                           
                                       
                                    
                                 
                               
                            | 
                           
                              
                                 
                                    
                                        
                                     | 
                                  
                                 
                                    
                                       
                                          
                                             
                                             
                                          
                                          
                                             
                                                | 
                                                    *a 
                                                 | 
                                                
                                                    Component with harness connected 
                                                   (Central Gateway ECU [Network Gateway ECU]) 
                                                 | 
                                              
                                          
                                        
                                     | 
                                  
                               
                            | 
                         
                     
                   
                  (c) Measure the resistance according to the value(s) in the table below. 
                  Standard Resistance:  
                  
                     
                        
                        
                        
                     
                     
                        
                           | 
                               Tester Connection 
                            | 
                           
                               Condition 
                            | 
                           
                               Specified Condition 
                            | 
                         
                     
                     
                        
                           | 
                               G72-15 (CA5H) - G72-16 (CA5L) 
                            | 
                           
                               Cable disconnected from negative (-) battery terminal 
                            | 
                           
                               54 to 69 Ω 
                            | 
                         
                     
                   
                  
                     HINT: 
                     
                        - 
If the resistance becomes normal (between 54 and 69 Ω) when the connector is disconnected from the ECU or sensor, there may be a short in the ECU or sensor.
 
                        - 
If the resistance does not become normal when the connector is disconnected from the ECU or sensor, check for a short in the wire harness and repair or replace the wire harness or connector if necessary.
 
                      
                   
                  
                     
                        
                           | OK | 
                           
                               
                            | 
                           
                               REPLACE ECU OR SENSOR 
                            | 
                         
                     
                   
                  
                     
                        
                           | NG | 
                           
                               
                            | 
                           
                               REPAIR OR REPLACE HARNESS OR CONNECTOR 
                            | 
                         
                     
                   
                  
                |