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                           Last Modified: 05-08-2025 | 
                        6.11:8.1.0  | 
                        
                           Doc ID: RM1000000026Q69 | 
                      
                     
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                           Model Year Start: 2023 | 
                        
                           Model: RAV4 | 
                        
                           Prod Date Range: [10/2022 - 10/2023] | 
                      
                     
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                           Title: BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS: BRAKE PEDAL STROKE SENSOR (w/o Vacuum Brake Booster): REMOVAL; 2023 MY RAV4 RAV4 HV [10/2022 - 10/2023] | 
                      
                   
                  REMOVAL
                   
                  CAUTION / NOTICE / HINT
                  The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are removed, installed, or replaced during brake pedal stroke sensor assembly removal/installation are shown below. 
                  Necessary Procedures After Parts Removed/Installed/Replaced (for HV Model)
                  
                     
                        
                        
                        
                        
                     
                     
                        
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                               Replaced Part or Performed Procedure 
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                               Necessary Procedure 
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                               Effect/Inoperative Function when Necessary Procedure not Performed 
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                               Link 
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                               Auxiliary battery terminal is disconnected/reconnected 
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                               Perform steering sensor zero point calibration 
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                               Lane control system 
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                               Parking support brake system (for HV model)* 
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                               Pre-collision system 
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                               Reset back door close position 
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                               Power back door system (for HV model) 
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                               Power back door initialization 
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                               Power door lock control system 
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                               Brake pedal stroke sensor assembly*2 
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Perform "Reset Memory"
 
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Perform "Calibration"
 
                                  
                               
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DTCs are stored
 
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ABS warning light illuminates
 
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Brake system warning light (yellow indicator) illuminates
 
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Slip indicator light illuminates
 
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Brake control disabled or malfunctions (brake drag, etc.)
 
                                  
                               
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                     NOTICE: 
                     
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After the ignition switch is turned off, the audio and visual system records various types of memory and settings. As a result, after turning the ignition switch off, make sure to wait at least 2 minutes before disconnecting the cable from the negative (-) auxiliary battery terminal.
 
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When the cable is disconnected from the negative (-) auxiliary battery terminal and the security lock setting has been enabled, multi-display operations will be disabled upon next startup unless the password is entered. Be sure to check the security lock setting before disconnecting the cable from the negative (-) auxiliary battery terminal.
 
                      
                   
                   
                  PROCEDURE
                   
                  1.   PRECAUTION 
                  NOTICE: 
                  After turning the ignition switch off, waiting time may be required before disconnecting the cable from the negative (-) battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) battery terminal notice before proceeding with work. 
                  Click here
                        
                           
                               
                           
                        
                     
                   
                   
                  2. DISCONNECT CABLE FROM NEGATIVE AUXILIARY BATTERY TERMINAL 
                  Click here
                        
                           
                               
                           
                        
                     
                   
                  NOTICE: 
                  When disconnecting the cable, some systems need to be initialized after the cable is reconnected. 
                  Click here
                        
                           
                               
                           
                        
                     
                   
                   
                  3. REMOVE FRONT DOOR SCUFF PLATE LH 
                  Click here
                        
                           
                               
                           
                        
                     
                   
                   
                  4. REMOVE COWL SIDE TRIM BOARD LH 
                  Click here
                        
                           
                               
                           
                        
                     
                   
                   
                  5. REMOVE NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY 
                  Click here
                        
                           
                               
                           
                        
                     
                   
                   
                  6. REMOVE BRAKE PEDAL STROKE SENSOR ASSEMBLY 
                  
                     
                        
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                               (a) Disconnect the connector from the brake pedal stroke sensor assembly. 
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                  (b) Remove the 2 nuts and brake pedal stroke sensor assembly from the brake pedal support assembly. 
                  
                     NOTICE: 
                     
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Do not drop the brake pedal stroke sensor assembly.
 
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If the brake pedal stroke sensor assembly has been dropped, replace the brake pedal stroke sensor assembly with a new one.
 
                      
                   
                  
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