Last Modified: 01-30-2024 |
6.11:8.1.0 |
Doc ID: RM1000000026Q6A |
Model Year Start: 2023 |
Model: RAV4 |
Prod Date Range: [10/2022 - 10/2023] |
Title: BRAKE SYSTEM (OTHER): BRAKE PEDAL (w/ Vacuum Brake Booster): REMOVAL; 2023 MY RAV4 RAV4 HV [10/2022 - 10/2023] |
REMOVAL
CAUTION / NOTICE / HINT
The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during brake pedal support assembly removal/installation are shown below.
Necessary Procedures After Parts Removed/Installed/Replaced
Replaced Part or Performed Procedure
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Necessary Procedure
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Effect/Inoperative Function when Necessary Procedure not Performed
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Link
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Battery terminal is disconnected/reconnected
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Drive the vehicle until stop and start control is permitted (approximately 5 to 60 minutes)
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Stop and start system
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Perform steering sensor zero point calibration
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Lane control system
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Parking support brake system (for Gasoline model)*
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Pre-collision system
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Reset back door close position
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Power back door system (for Gasoline model)
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Back door lock initialization
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Power door lock control system
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Replacement of brake actuator assembly
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Operate the electric parking brake switch assembly
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Parking brake indicator light blinks when the engine switch is first turned on (IG)
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Perform system variant learning and acceleration sensor zero point calibration
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VSC is disabled or malfunctions
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DTCs are output
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Slip indicator light illuminates
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ABS warning light illuminates
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NOTICE:
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After the ignition switch is turned off, the audio and visual system records various types of memory and settings. As a result, after turning the ignition switch off, make sure to wait at least 2 minutes before disconnecting the cable from the negative (-) auxiliary battery terminal.
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When the cable is disconnected from the negative (-) auxiliary battery terminal and the security lock setting has been enabled, multi-display operations will be disabled upon next startup unless the password is entered. Be sure to check the security lock setting before disconnecting the cable from the negative (-) auxiliary battery terminal.
PROCEDURE
1. PRECAUTION
CAUTION:
Be sure to read precaution thoroughly before servicing.
Click here
NOTICE:
After turning the ignition switch off, waiting time may be required before disconnecting the cable from the negative (-) auxiliary battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) auxiliary battery terminal notices before proceeding with work.
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2. REMOVE LOWER NO. 1 INSTRUMENT PANEL AIRBAG ASSEMBLY
Click here
3. REMOVE NO. 1 AIR DUCT (for TMC Made)
Click here
4. REMOVE NO. 2 AIR DUCT SUB-ASSEMBLY (for TMMC Made)
Click here
5. REMOVE STOP LIGHT SWITCH ASSEMBLY
Click here
6. REMOVE STOP LIGHT SWITCH MOUNTING ADJUSTER
Click here
7. DISCONNECT BRAKE PEDAL SUPPORT ASSEMBLY
(a) Disconnect the connector and disengage the 2 clamps.
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(b) Remove the bolt and disconnect the brake pedal support assembly from the instrument panel reinforcement assembly.
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8. REMOVE BRAKE PEDAL RETURN SPRING
(a) Remove the brake pedal return spring from the brake pedal support assembly.
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9. REMOVE INSTRUMENT PANEL REINFORCEMENT ASSEMBLY WITH AIR CONDITIONING UNIT ASSEMBLY
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10. REMOVE PUSH ROD PIN
(a) Remove the clip and push rod pin.
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11. REMOVE BRAKE PEDAL SUPPORT ASSEMBLY
(a) w/ clip:
(1) Remove the 2 clips from the brake pedal support assembly.
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(b) Remove the 4 nuts and brake pedal support assembly.
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12. REMOVE BRAKE PEDAL PAD
(a) Remove the brake pedal pad from the brake pedal support assembly.
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