Last Modified: 01-30-2024 |
6.11:8.1.0 |
Doc ID: RM1000000026X25 |
Model Year Start: 2023 |
Model: RAV4 |
Prod Date Range: [10/2022 - 10/2023] |
Title: A25A-FKS (FUEL): FUEL PRESSURE SENSOR (for High Pressure): REMOVAL; 2023 MY RAV4 [10/2022 - 10/2023] |
REMOVAL
CAUTION / NOTICE / HINT
The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during fuel pressure sensor removal/installation are shown below.
Necessary Procedures After Parts Removed/Installed/Replaced
Replaced Part or Performed Procedure
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Necessary Procedure
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Effect/Inoperative Function when Necessary Procedure not Performed
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Link
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Battery terminal is disconnected/reconnected
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Drive the vehicle until stop and start control is permitted (approximately 5 to 60 minutes)
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Stop and start system
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Perform steering sensor zero point calibration
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Lane control system
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Parking support brake system*
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Pre-collision system
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Reset back door close position
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Power back door system
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Back door lock initialization
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Power door lock control system
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Replacement of fuel pressure sensor (for high pressure)
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Replacement of direct fuel injector assembly
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Replacement of throttle body with motor assembly
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Cleaning the deposits from the throttle body with motor assembly
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Replacement of EGR valve assembly
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Gas leak from exhaust system is repaired
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Inspection after repair
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Poor idle, etc.
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Engine start function, etc.
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CAUTION:
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Never perform work on fuel system components near any possible ignition sources.
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Vaporized fuel could ignite, resulting in a serious accident.
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Do not perform work on fuel system components without first disconnecting the cable from the negative (-) battery terminal.
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Sparks could cause vaporized fuel to ignite, resulting in a serious accident.
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To prevent serious injury due to fuel spray from the high-pressure fuel lines, always discharge fuel system pressure before removing any fuel system components.
NOTICE:
This procedure includes the removal of small-head bolts. Refer to Small-Head Bolts of Basic Repair Hint to identify the small-head bolts.
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PROCEDURE
1. PRECAUTION
NOTICE:
After turning the ignition switch off, waiting time may be required before disconnecting the cable from the negative (-) battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) battery terminal notices before proceeding with work.
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2. DISCHARGE FUEL SYSTEM PRESSURE
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3. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected.
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4. REMOVE INTAKE MANIFOLD
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5. REMOVE FUEL PRESSURE SENSOR
(a) Disconnect the connector from the fuel pressure sensor.
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(b) Remove the 2 bolts and No. 1 fuel pressure sensor holder from the fuel delivery pipe.
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(c) Remove the fuel pressure sensor from the fuel delivery pipe.
NOTICE:
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Pull and remove the fuel pressure sensor in a straight line to avoid damaging the seal surface of the fuel delivery pipe O-ring.
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After removing the fuel pressure sensor, remove any parts remaining on the fuel delivery pipe side.
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