- Replacement of fuel pump assembly
- Replacement of throttle body with motor assembly
- Cleaning the deposits from the throttle body with motor assembly
- Replacement of EGR valve assembly
- Gas leak from exhaust system is repaired
| Last Modified: 05-08-2025 | 6.11:8.1.0 | Doc ID: RM1000000026X27 |
| Model Year Start: 2023 | Model: RAV4 | Prod Date Range: [10/2022 - 10/2023] |
| Title: A25A-FKS (FUEL): FUEL PUMP (for High Pressure): REMOVAL; 2023 MY RAV4 [10/2022 - 10/2023] | ||
REMOVAL
CAUTION / NOTICE / HINT
The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during fuel pump assembly removal/installation are shown below.
Necessary Procedures After Parts Removed/Installed/Replaced
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Replaced Part or Performed Procedure |
Necessary Procedure |
Effect/Inoperative Function when Necessary Procedure not Performed |
Link |
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*: When performing learning using the Techstream.
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Battery terminal is disconnected/reconnected |
Drive the vehicle until stop and start control is permitted (approximately 5 to 60 minutes) |
Stop and start system |
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Perform steering sensor zero point calibration |
Lane control system |
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Parking support brake system* |
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Pre-collision system |
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Reset back door close position |
Power back door system |
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Back door lock initialization |
Power door lock control system |
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Inspection after repair |
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CAUTION:
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Never perform work on fuel system components near any possible ignition sources.
- Vaporized fuel could ignite, resulting in a serious accident.
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Do not perform work on fuel system components without first disconnecting the cable from the negative (-) battery terminal.
- Sparks could cause vaporized fuel to ignite, resulting in a serious accident.
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To prevent serious injury due to fuel spray from the high-pressure fuel lines, always discharge fuel system pressure before removing any fuel system components.
NOTICE:
This procedure includes the removal of small-head bolts. Refer to Small-Head Bolts of Basic Repair Hint to identify the small-head bolts.
Click here
![2019 - 2025 MY RAV4 RAV4 HV [11/2018 - ]; INTRODUCTION: REPAIR INSTRUCTION: PRECAUTION](/t3Portal/stylegraphics/info.gif)
PROCEDURE
1. PRECAUTION
NOTICE:
After turning the ignition switch off, waiting time may be required before disconnecting the cable from the negative (-) battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) battery terminal notices before proceeding with work.
Click here
2. DISCHARGE FUEL SYSTEM PRESSURE
Click here
3. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected.
Click here
4. REMOVE INTAKE MANIFOLD
Click here
5. DISCONNECT FUEL TUBE SUB-ASSEMBLY
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(a) Disconnect the fuel tube sub-assembly from the fuel pump assembly. Click here
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6. REMOVE NO. 1 FUEL PIPE SUB-ASSEMBLY
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(a) Disconnect the connector from the ignition coil assembly. |
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(b) Remove the bolt and disconnect the No. 1 fuel pipe sub-assembly from the cylinder head sub-assembly.
(c) Using a 17 mm union nut wrench, loosen the 2 union nuts of the No. 1 fuel pipe sub-assembly.
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Union Bolt |
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Bolt |
(d) Remove the bolt.
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(e) Loosen the 2 bolts of the fuel pump assembly. |
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(f) Remove the No. 1 fuel pipe sub-assembly from the fuel delivery pipe and fuel pump assembly.
7. REMOVE FUEL (ENGINE ROOM SIDE) PUMP ASSEMBLY
NOTICE:
When replacing the fuel pump assembly, it is necessary to replace the No. 1 fuel pipe sub-assembly with a new one.
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(a) Disconnect the connector from the fuel pump assembly. |
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(b) Remove the 2 bolts, fuel pump assembly and fuel pump flange from the cylinder head cover sub-assembly. |
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(c) Remove the O-ring from the fuel pump assembly. |
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(d) Remove the fuel pump lifter assembly from the fuel pump lifter guide. |
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(e) Remove the fuel pump spacer gasket from the cylinder head cover sub-assembly. |
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