Last Modified: 01-30-2024 |
6.11:8.1.0 |
Doc ID: RM100000002FQGL |
Model Year Start: 2019 |
Model: RAV4 |
Prod Date Range: [11/2018 -
] |
Title: AXLE AND DIFFERENTIAL: REAR DIFFERENTIAL CARRIER ASSEMBLY (for Torque Vectoring Differential): REMOVAL; 2019 - 2024 MY RAV4 RAV4 HV [11/2018 - ] |
REMOVAL
CAUTION / NOTICE / HINT
The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are removed and installed, or replaced during torque vectoring differential carrier assembly removal/installation are shown below.
Necessary Procedures After Parts Removed/Installed/Replaced
Replaced Part or Performed Procedure
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Necessary Procedure
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Effect/Inoperative Function when Necessary Procedure not Performed
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Link
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Electro magnetic control coupling sub-assembly
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ECU data save
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ECU data initialization
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ECU data write
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Dynamic torque vectoring AWD system
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Rear electro magnetic control clutch sub-assembly (Rear differential carrier assembly)
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Disconnect system function check
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PROCEDURE
1. DRAIN DIFFERENTIAL OIL
Click here
2. REMOVE PROPELLER SHAFT ASSEMBLY
Click here
3. REMOVE REAR STABILIZER BAR
Click here
4. REMOVE NO. 1 FUEL TANK PROTECTOR
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5. REMOVE REAR DRIVE SHAFT ASSEMBLY LH
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6. REMOVE REAR DRIVE SHAFT ASSEMBLY RH
HINT:
Use the same procedure described for the LH side.
7. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
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8. REMOVE REAR SEAT ASSEMBLY
Click here
9. REMOVE CHILD RESTRAINT SEAT ANCHOR BRACKET SUB-ASSEMBLY LH
Click here
10. REMOVE TONNEAU COVER ASSEMBLY (w/ Tonneau Cover)
Click here
11. REMOVE DECK BOARD ASSEMBLY
Click here
12. REMOVE REAR NO. 3 FLOOR BOARD
Click here
13. REMOVE REAR FLOOR FINISH PLATE
Click here
14. REMOVE REAR NO. 1 FLOOR MAT SUPPORT SIDE PLATE
Click here
15. REMOVE REAR DOOR SCUFF PLATE LH
Click here
16. REMOVE REAR DOOR OPENING TRIM WEATHERSTRIP LH
Click here
17. REMOVE REAR SEAT SIDE GARNISH LH
Click here
18. REMOVE TETHER ANCHOR BRACKET SET
Click here
19. REMOVE LUGGAGE HOLD BELT STRIKER ASSEMBLY
Click here
20. REMOVE DECK TRIM SIDE PANEL ASSEMBLY LH
Click here
21. REMOVE DIFFERENTIAL SUPPORT
(a) Remove the 4 bolts, 2 nuts and differential support from the rear No. 2 differential support and torque vectoring differential carrier assembly.
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(b) Temporarily install the 2 bolts and 2 nuts.
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22. REMOVE TORQUE VECTORING DIFFERENTIAL CARRIER ASSEMBLY
(a) Disconnect the 3 connectors.
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(b) Remove the grommet of the frame wire and pass the connector through the hole to the outside of the vehicle.
(c) w/ Height Control Sensor:
(1) Disengage the 7 wire harness clamps to separate the frame wire.
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(d) w/o Height Control Sensor:
(1) Disengage the 6 wire harness clamps to separate the frame wire.
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(e) Support the torque vectoring differential carrier assembly with 2 attachments or equivalent tools as shown in the illustration.
*a
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Attachment
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Attachment Installation Position
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CAUTION:
The torque vectoring differential carrier assembly is a heavy component. Make sure that it is supported securely.
NOTICE:
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Use attachments or equivalent tools to keep the torque vectoring differential carrier assembly level.
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Be careful not to damage the frame wire.
(f) Remove the 3 bolts and 2 rear lower differential mount stoppers.
(g) Slowly lower the jack and then tilt the torque vectoring differential carrier assembly.
23. REMOVE FRAME WIRE
(a) Disconnect the 2 connectors and breather tube.
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(b) Disengage the clamp to remove the frame wire.
24. REMOVE REAR NO. 2 DIFFERENTIAL SUPPORT
(a) Remove the 2 upper rear differential mount stoppers from the rear No. 2 differential support.
(b) Remove the 2 bolts, 2 nuts and rear No. 2 differential support from the torque vectoring differential carrier assembly.
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25. REMOVE REAR DIFFERENTIAL DAMPER
(a) Remove the bolt and rear differential damper from the rear No. 2 differential support.
26. REMOVE REAR DIFFERENTIAL SUPPORT
(a) Remove the 3 bolts and rear differential support from the torque vectoring differential carrier assembly.
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