| Last Modified: 01-30-2024 | 6.11:8.1.0 | Doc ID: RM100000002FR3X |
| Model Year Start: 2024 | Model: RAV4 HV | Prod Date Range: [10/2023 - ] |
| Title: A25A-FXS (FUEL): FUEL SENDER GAUGE ASSEMBLY (w/ Canister Pump Module): REMOVAL; 2024 MY RAV4 HV [10/2023 - ] | ||
REMOVAL
CAUTION / NOTICE / HINT
The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during fuel sender gauge assembly removal/installation are shown below.
Necessary Procedures After Parts Removed/Installed/Replaced
|
Replaced Part or Performed Procedure |
Necessary Procedure |
Effect/Inoperative Function when Necessary Procedure not Performed |
Link |
|---|---|---|---|
|
*: When performing learning using the Techstream.
Click here
|
|||
|
Auxiliary battery terminal is disconnected/reconnected |
Perform steering sensor zero point calibration |
Lane control system |
|
|
Parking support brake system* |
|||
|
Pre-collision system |
|||
|
Reset back door close position |
Power back door system |
|
|
|
Back door lock initialization |
Power door lock control system |
|
|
CAUTION:
-
Never perform work on fuel system components near any possible ignition sources.
- Vaporized fuel could ignite, resulting in a serious accident.
-
Do not perform work on fuel system components without first disconnecting the cable from the negative (-) auxiliary battery terminal.
- Sparks could cause vaporized fuel to ignite, resulting in a serious accident.
NOTICE:
Do not disconnect the tube shown in the illustration when disassembling the fuel suction tube with pump and gauge assembly. Doing so will cause reassembly of the fuel suction tube with pump and gauge assembly to be impossible as the tube is pressed into the fuel suction plate sub-assembly.
Click here
![2021 - 2024 MY RAV4 HV [08/2020 - ]; A25A-FXS (FUEL): FUEL SYSTEM: PRECAUTION](/t3Portal/stylegraphics/info.gif)
PROCEDURE
1. PRECAUTION
NOTICE:
After turning the power switch off, waiting time may be required before disconnecting the cable from the negative (-) auxiliary battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) auxiliary battery terminal notices before proceeding with work.
Click here
2. REMOVE DECK BOARD ASSEMBLY
Click here
3. REMOVE REAR NO. 2 FLOOR BOARD
Click here
4. REMOVE BATTERY HOLE COVER
Click here
5. DISCONNECT CABLE FROM NEGATIVE AUXILIARY BATTERY TERMINAL
NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected.
Click here
6. REMOVE FUEL SUCTION WITH PUMP AND GAUGE TUBE ASSEMBLY
Click here
7. REMOVE FUEL SENDER GAUGE ASSEMBLY
|
(a) Disconnect the 3 connectors from the fuel suction plate sub-assembly. |
|
(b) Detach the clamp and disconnect the wire harness.
NOTICE:
- Do not damage the wire harness.
- When disengaging each wire harness from the clamp, disengage one wire at a time.
|
(c) Detach the clamp and disconnect the wire harness. NOTICE:
|
|
|
(d) Detach the 2 claws and remove the fuel sender gauge assembly. NOTICE: Be careful not to bend the arm of the fuel sender gauge assembly. |
|
|
|