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                           Last Modified: 05-08-2025 | 
                        6.11:8.1.0  | 
                        
                           Doc ID: RM100000002FR4L | 
                      
                     
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                           Model Year Start: 2024 | 
                        
                           Model: RAV4 | 
                        
                           Prod Date Range: [10/2023 -                    
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                           Title: A25A-FKS (FUEL): FUEL PRESSURE SENSOR: REMOVAL; 2024 - 2025 MY RAV4 [10/2023 -        ] | 
                      
                   
                  REMOVAL
                   
                  CAUTION / NOTICE / HINT
                  The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during No. 2 fuel pressure sensor removal/installation are shown below. 
                  Necessary Procedures After Parts Removed/Installed/Replaced
                  
                     
                        
                        
                        
                        
                     
                     
                        
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                               Replaced Part or Performed Procedure 
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                               Necessary Procedure 
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                               Effect/Inoperative Function when Necessary Procedure not Performed 
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                               Link 
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                               Battery terminal is disconnected/reconnected 
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                               Drive the vehicle until stop and start control is permitted (approximately 5 to 60 minutes) 
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                               Stop and start system 
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                               Perform steering sensor zero point calibration 
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                               Lane control system 
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                               Parking support brake system*1 
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                               Pre-collision system 
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                               Reset back door close position 
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                               Power back door system 
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                               Back door lock initialization*2 
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                               Power door lock control system 
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Replacement of fuel pressure sensor
 
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Replacement of port fuel injector assembly
 
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Replacement of throttle body with motor assembly
 
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Cleaning the deposits from the throttle body with motor assembly
 
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Replacement of EGR valve assembly
 
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Gas leak from exhaust system is repaired
 
                                  
                               
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                               Inspection after repair 
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Poor idle, etc.
 
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Engine start function, etc.
 
                                  
                               
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                     CAUTION: 
                     
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Never perform work on fuel system components near any possible ignition sources.
 
                         
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Vaporized fuel could ignite, resulting in a serious accident.
 
                      
                   
                  
                     
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Do not perform work on fuel system components without first disconnecting the cable from the negative (-) battery terminal.
 
                         
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Sparks could cause vaporized fuel to ignite, resulting in a serious accident.
 
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To prevent serious injury due to fuel spray from the high-pressure fuel lines, always discharge fuel system pressure before removing any fuel system components.
 
                         
                      
                   
                  NOTICE: 
                  This procedure includes the removal of small-head bolts. Refer to Small-Head Bolts of Basic Repair Hint to identify the small-head bolts. 
                  Click here
                        
                           
                               
                           
                        
                     
                   
                   
                  PROCEDURE
                   
                  1.   PRECAUTION 
                  NOTICE: 
                  After turning the ignition switch off, waiting time may be required before disconnecting the cable from the negative (-) battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) battery terminal notices before proceeding with work. 
                  Click here
                        
                           
                               
                           
                        
                     
                   
                   
                  2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL 
                  NOTICE: 
                  When disconnecting the cable, some systems need to be initialized after the cable is reconnected. 
                  Click here
                        
                           
                               
                           
                        
                     
                   
                   
                  3. REMOVE FUEL DELIVERY PIPE SUB-ASSEMBLY 
                  Click here
                        
                           
                               
                           
                        
                     
                   
                   
                  4. REMOVE NO. 2 FUEL PRESSURE SENSOR 
                  
                     
                        
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                               (a) Disconnect the connector from the No. 2 fuel pressure sensor. 
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                               (b) Remove the bolt and No. 2 fuel pressure sensor from the fuel delivery pipe sub-assembly. 
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                               (c) Remove the No. 2 fuel pressure sensor from the No. 2 fuel pressure sensor holder. 
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                  (d) Remove the O-ring from the No. 2 fuel pressure sensor. 
                  
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