Last Modified: 01-30-2024 |
6.11:8.1.0 |
Doc ID: RM100000002FR4M |
Model Year Start: 2024 |
Model: RAV4 |
Prod Date Range: [10/2023 -
] |
Title: A25A-FKS (FUEL): FUEL MAIN VALVE (w/ Canister Pump Module): REMOVAL; 2024 MY RAV4 [10/2023 - ] |
REMOVAL
CAUTION / NOTICE / HINT
The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during fuel main valve assembly removal/installation are shown below.
Necessary Procedures After Parts Removed/Installed/Replaced
Replaced Part or Performed Procedure
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Necessary Procedure
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Effect/Inoperative Function when Necessary Procedure not Performed
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Link
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Battery terminal is disconnected/reconnected
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Drive the vehicle until stop and start control is permitted (approximately 5 to 60 minutes)
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Stop and start system
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Perform steering sensor zero point calibration
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Lane control system
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Parking support brake system*1
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Pre-collision system
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Reset back door close position
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Power back door system
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Back door lock initialization*2
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Power door lock control system
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CAUTION:
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Never perform work on fuel system components near any possible ignition sources.
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Vaporized fuel could ignite, resulting in a serious accident.
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Do not perform work on fuel system components without first disconnecting the cable from the negative (-) battery terminal.
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Sparks could cause vaporized fuel to ignite, resulting in a serious accident.
NOTICE:
Do not disconnect the tube shown in the illustration when disassembling the fuel suction tube with pump and gauge assembly. Doing so will cause reassembly of the fuel suction tube with pump and gauge assembly to be impossible as the tube is pressed into the fuel suction plate sub-assembly.
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PROCEDURE
1. PRECAUTION
NOTICE:
After turning the ignition switch off, waiting time may be required before disconnecting the cable from the negative (-) battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) battery terminal notices before proceeding with work.
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2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected.
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3. REMOVE FUEL SUCTION WITH PUMP AND GAUGE TUBE ASSEMBLY
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4. REMOVE FUEL MAIN VALVE ASSEMBLY
(a) Detach the 2 claws and remove the No. 3 fuel suction support from the fuel suction with pump and gauge tube assembly.
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(b) Remove the fuel main valve assembly from the fuel suction with pump and gauge tube assembly.
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(c) Remove the O-ring and spacer from the fuel main valve assembly.
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