Last Modified: 01-30-2024 6.11:8.1.0 Doc ID: RM100000002FR67
Model Year Start: 2024 Model: RAV4 Prod Date Range: [10/2023 -           ]
Title: BRAKE SYSTEM (OTHER): BRAKE PEDAL (w/ Vacuum Brake Booster): REMOVAL; 2024 MY RAV4 RAV4 HV [10/2023 -        ]

REMOVAL

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during brake pedal support assembly removal/installation are shown below.

Necessary Procedures After Parts Removed/Installed/Replaced

Replaced Part or Performed Procedure

Necessary Procedure

Effect/Inoperative Function when Necessary Procedure not Performed

Link

*1: When performing learning using the Techstream.

Click here 2024 MY RAV4 [10/2023 -        ]; PARK ASSIST / MONITORING: PARKING SUPPORT BRAKE SYSTEM (for Gasoline Model): CALIBRATION

*2: w/o Power Back Door System

Battery terminal is disconnected/reconnected

Drive the vehicle until stop and start control is permitted (approximately 5 to 60 minutes)

Stop and start system

2024 MY RAV4 [10/2023 -        ]; STOP AND START: STOP AND START SYSTEM: PRECAUTION

Perform steering sensor zero point calibration

Lane control system

2022 - 2024 MY RAV4 RAV4 HV [12/2021 -        ]; PRE-COLLISION: PRE-COLLISION SYSTEM: INITIALIZATION

Parking support brake system (for Gasoline model)*1

Pre-collision system

Reset back door close position

Power back door system

2024 MY RAV4 RAV4 HV [10/2023 -        ]; DOOR / HATCH: POWER BACK DOOR SYSTEM: INITIALIZATION

Back door lock initialization*2

Power door lock control system

2019 - 2024 MY RAV4 RAV4 HV [11/2018 -        ]; DOOR LOCK: POWER DOOR LOCK CONTROL SYSTEM: INITIALIZATION

NOTICE:

  • After the ignition switch is turned off, the audio and visual system records various types of memory and settings. As a result, after turning the ignition switch off, make sure to wait at least 2 minutes before disconnecting the cable from the negative (-) auxiliary battery terminal.
  • When the cable is disconnected from the negative (-) auxiliary battery terminal and the security lock setting has been enabled, multi-display operations will be disabled upon next startup unless the password is entered. Be sure to check the security lock setting before disconnecting the cable from the negative (-) auxiliary battery terminal.

PROCEDURE

1. PRECAUTION

CAUTION:

Be sure to read precaution thoroughly before servicing.

Click here 2021 - 2024 MY RAV4 RAV4 HV [08/2020 -        ]; SUPPLEMENTAL RESTRAINT SYSTEMS: AIRBAG SYSTEM: PRECAUTION

NOTICE:

After turning the ignition switch off, waiting time may be required before disconnecting the cable from the negative (-) auxiliary battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) auxiliary battery terminal notices before proceeding with work.

Click here 2019 - 2024 MY RAV4 RAV4 HV [11/2018 -        ]; INTRODUCTION: REPAIR INSTRUCTION: PRECAUTION

2. REMOVE LOWER NO. 1 INSTRUMENT PANEL AIRBAG ASSEMBLY

Click here 2024 MY RAV4 RAV4 HV [10/2023 -        ]; SUPPLEMENTAL RESTRAINT SYSTEMS: KNEE AIRBAG ASSEMBLY: REMOVAL

3. REMOVE NO. 1 AIR DUCT (for TMC Made)

Click here 2024 MY RAV4 RAV4 HV [10/2023 -        ]; STEERING COLUMN: STEERING COLUMN ASSEMBLY: REMOVAL+

4. REMOVE NO. 2 AIR DUCT SUB-ASSEMBLY (for TMMC Made)

Click here 2024 MY RAV4 RAV4 HV [10/2023 -        ]; STEERING COLUMN: STEERING COLUMN ASSEMBLY: REMOVAL+

5. REMOVE STOP LIGHT SWITCH ASSEMBLY

Click here 2019 - 2024 MY RAV4 RAV4 HV [11/2018 -        ]; LIGHTING (EXT): STOP LIGHT SWITCH: REMOVAL

6. REMOVE STOP LIGHT SWITCH MOUNTING ADJUSTER

Click here 2019 - 2024 MY RAV4 RAV4 HV [11/2018 -        ]; LIGHTING (EXT): STOP LIGHT SWITCH: REMOVAL+

7. DISCONNECT BRAKE PEDAL SUPPORT ASSEMBLY

(a) Disconnect the connector and disengage the 2 clamps.

(b) Remove the bolt and disconnect the brake pedal support assembly from the instrument panel reinforcement assembly.

8. REMOVE BRAKE PEDAL RETURN SPRING

(a) Remove the brake pedal return spring from the brake pedal support assembly.

9. REMOVE INSTRUMENT PANEL REINFORCEMENT ASSEMBLY WITH AIR CONDITIONING UNIT ASSEMBLY

Click here 2024 MY RAV4 [10/2023 -        ]; HEATING / AIR CONDITIONING: AIR CONDITIONING UNIT (for A25A-FKS): REMOVAL

10. REMOVE PUSH ROD PIN

(a) Remove the clip and push rod pin.

11. REMOVE BRAKE PEDAL SUPPORT ASSEMBLY

(a) w/ clip:

(1) Remove the 2 clips from the brake pedal support assembly.

(b) Remove the 4 nuts and brake pedal support assembly.

12. REMOVE BRAKE PEDAL PAD

(a) Remove the brake pedal pad from the brake pedal support assembly.