Last Modified: 01-30-2024 6.11:8.1.0 Doc ID: RM100000002G1KO
Model Year Start: 2024 Model: RAV4 Prod Date Range: [10/2023 -           ]
Title: A25A-FKS (BATTERY / CHARGING): GENERATOR (for 100 A, 130 A Type): REMOVAL; 2024 MY RAV4 [10/2023 -        ]

REMOVAL

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are removed, installed, or replaced during the generator assembly removal/installation are shown below.

Necessary Procedure After Parts Removed/Installed/Replaced

Replaced Part or Performed Procedures

Necessary Procedures

Effect/Inoperative Function When Necessary Procedures are not Performed

Link

*1: When performing learning using the Techstream.

Click here 2024 MY RAV4 [10/2023 -        ]; PARK ASSIST / MONITORING: PARKING SUPPORT BRAKE SYSTEM (for Gasoline Model): CALIBRATION

*2: w/o Power Back Door System

Battery terminal is disconnected/reconnected

Drive the vehicle until stop and start control is permitted (approximately 5 to 60 minutes)

Stop and start system

2024 MY RAV4 [10/2023 -        ]; STOP AND START: STOP AND START SYSTEM: PRECAUTION

Perform steering sensor zero point calibration

Lane control system

2022 - 2024 MY RAV4 RAV4 HV [12/2021 -        ]; PRE-COLLISION: PRE-COLLISION SYSTEM: INITIALIZATION

Parking support brake system (for Gasoline model)*1

Pre-collision system

Reset back door close position

Power back door system

2024 MY RAV4 RAV4 HV [10/2023 -        ]; DOOR / HATCH: POWER BACK DOOR SYSTEM: INITIALIZATION

Back door lock initialization*2

Power door lock control system

2019 - 2024 MY RAV4 RAV4 HV [11/2018 -        ]; DOOR LOCK: POWER DOOR LOCK CONTROL SYSTEM: INITIALIZATION

NOTICE:

  • After the ignition switch is turned off, the audio and visual system records various types of memory and settings. As a result, after turning the ignition switch off, make sure to wait at least 2 minutes before disconnecting the cable from the negative (-) battery terminal.
  • When the cable is disconnected from the negative (-) battery terminal and the security lock setting has been enabled, multi-display operations will be disabled upon next startup unless the password is entered. Be sure to check the security lock setting before disconnecting the cable from the negative (-) battery terminal.

PROCEDURE

1. PRECAUTION

NOTICE:

After turning the ignition switch off, waiting time may be required before disconnecting the cable from the negative (-) battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) battery terminal notices before proceeding with work.

Click here 2019 - 2024 MY RAV4 RAV4 HV [11/2018 -        ]; INTRODUCTION: REPAIR INSTRUCTION: PRECAUTION

2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

Click here 2024 MY RAV4 [10/2023 -        ]; MAINTENANCE: A25A-FKS BATTERY: REMOVAL+

3. REMOVE INLET AIR CLEANER ASSEMBLY

Click here 2021 - 2024 MY RAV4 [08/2020 -        ]; A25A-FKS (ENGINE CONTROL): THROTTLE BODY: REMOVAL+

4. REMOVE V-RIBBED BELT

Click here 2019 - 2024 MY RAV4 [11/2018 -        ]; MAINTENANCE: A25A-FKS DRIVE BELT: REMOVAL

5. REMOVE GENERATOR ASSEMBLY

(a) Disconnect the generator assembly connector.

(b) Open the terminal cap.

(c) Remove the nut and disconnect the wire harness from terminal B.

(d) Remove the bolt and separate the wire harness clamp bracket from the generator assembly.

(e) Remove the 2 nuts, bolt and generator assembly.